I?m claiming paternity here.
When UL announced some 25 years after the fact that seal fittings were only tested for 25% fill, it was my idea to permit ?listed explosionproof reducers? at the seal or use ?specifically identified? seals for over 25%. I was a member of API?s Committee on Refinery Installations (CRI), Subcommittee on Electrical Equipment (SOEE) and the RP-500/NEC/NFPA Working Group at the time and sold the idea to them. The SOEE submitted it to the API, Electrical Interdepartmental Advisory Group (IAG), the ?official? API body for such things. The IAG Chair is automatically the API rep on CMP14. The IAG made the formal Proposal to NFPA.
The ?rigid metal? was submitted in my own name in the next Code cycle.
It is critical here to recognize the difference between ?listed? and ?identified.? They are not synonymous.
All seals must be listed: 501.15(C)(1). The seals mentioned in 501.15(C)(6) are listed. But ?standard? seals are limited to no more than 25% fill of RMC of the same trade size. As pointed out by others, this is a cross-section calculation.
Any seal may be ?identified,? i.e., ?[r]ecognizable as suitable for the specific purpose, function, use, environment, application, and so forth, where described in a particular Code requirement;? in this case, being suitable to seal conductors with a cross section that doesn?t exceed 25% of the cross section of an RMC of the same trade size.
One way is to simply determine that the conductors don?t exceed 25% of an RMC of the same trade size from the Tables.
Another is to know, that they don?t exceed 25% of a larger trade size and slip in a reducer to match them up. Here the only problem was potential boundary issues - that was solved simply by CMP14 saying it was OK. (Actually, at least two manufacturers were also SOEE members and they confirmed there was no significant gas migration for virtually any reasonable range of reducers.)
Finally, a responsible third party can certify that a seal has a cross section suitable for ANY specific percentage of an associated trade size. It doesn?t even have to be 40% - it could even be something bazaar like 63.8%. (Of course their reputation for being responsible would quickly be called into question; but then, it already had been for not letting anyone know about the 25% limitation for over 25 years.)
At that point, the actual raceway it is connected to is irrelevant as far as the seal is concerned. As far as the overall installation is concerned though, the raceway?s fill can?t exceed the percentage shown in Chapter 9, Table 1. If the seal fitting and raceway just happen to be the same trade size, all is well with the world. If not, there are other reasonable means. (Including, as one manufacture did, showing 40% fill in a ?standard? seal was no big deal ? heck, we?d already been doing it for 25 years; it just isn?t in the Code.) :grin: