Sealoff conductor fill

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dgs

Member
The code states that the maximum seal conductor fill is 25%.
Is that based on the actual conductor (copper) size, or is
it based on the overall wire (copper and insulation).

David
 

rbalex

Moderator
Staff member
Location
Mission Viejo, CA
Occupation
Professional Electrical Engineer
Also remember it is to be 25% of rigid metal conduit (RMC - Art 344) of the same trade size. Section 501.15(C)(6)
 

SEO

Senior Member
Location
Michigan
Sometimes you have to install a larger conduit sealing fitting because of the 25% fill for the sealing fitting instead of the 40% for the conduit when the conductor fill is beyond the 25% of the smaller conduit seal .
 

kameele

Member
Location
NH
Sometimes you have to install a larger conduit sealing fitting because of the 25% fill for the sealing fitting instead of the 40% for the conduit when the conductor fill is beyond the 25% of the smaller conduit seal .

to be picky--the seal fitting has to be listed for the extra fill. you can't just use a regular 1" seal with RBs on a 3/4" pipe. (501.15 (C)(6) )
 

SEO

Senior Member
Location
Michigan
What 501.15 (C) (6) states is that the fill of the seal is based on cross-sectional area of a rigid metal conduit of the same trade size. So if you use a 1" seal you would base your 25% fill on 1" rigid fill. You could use listed RB's with a 3/4" conduit if the math works out.
 

KentAT

Senior Member
Location
Northeastern PA
to be picky--the seal fitting has to be listed for the extra fill. you can't just use a regular 1" seal with RBs on a 3/4" pipe. (501.15 (C)(6) )

Yes you can, since a 1" regular seal at 25% fill is volume of 0.222 cu. in, and a 3/4" conduit filled to 40% is 0.220 cu in.

Kent
 

nakulak

Senior Member
remember, you can buy seal-offs that are rated for 40% fill if you are filling your conduit over 25%
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
remember, you can buy seal-offs that are rated for 40% fill if you are filling your conduit over 25%
When this rule fist came out, some manufactures would send you the next larger size seal with two reducing bushings and charge you about 50% more than if you bought the 3 pieces individually:grin:. Now they just tap smaller threads into the ends of the larger seal...and still charge more than if you buy the larger seal and the reducing bushings.
 

kameele

Member
Location
NH
6) Conductor Fill. The cross-sectional area of the conductors permitted in a seal shall not exceed 25 percent of the cross-sectional area of a rigid metal conduit of the same trade size unless it is specifically identified for a higher percentage of fill.

I have no arguement with the fact that a larger seal with RBs meets the 25% requirement. To me the "specifically identified " portion means you need to use an EYSX type seal. Wrong thinking?
 

SEO

Senior Member
Location
Michigan
If the seal is specifically identified for a higher fill you could fill the seal up to the listing capacity which may be over 25%. Or you could use RBs on a larger seal. 501.15 (C) (6) just states that unless the seal is identified for a higher fill 25% is the max. It doesn't require a EYSX seal it just gives you the choice.
 

rbalex

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Staff member
Location
Mission Viejo, CA
Occupation
Professional Electrical Engineer
I?m claiming paternity here.

When UL announced some 25 years after the fact that seal fittings were only tested for 25% fill, it was my idea to permit ?listed explosionproof reducers? at the seal or use ?specifically identified? seals for over 25%. I was a member of API?s Committee on Refinery Installations (CRI), Subcommittee on Electrical Equipment (SOEE) and the RP-500/NEC/NFPA Working Group at the time and sold the idea to them. The SOEE submitted it to the API, Electrical Interdepartmental Advisory Group (IAG), the ?official? API body for such things. The IAG Chair is automatically the API rep on CMP14. The IAG made the formal Proposal to NFPA.

The ?rigid metal? was submitted in my own name in the next Code cycle.

It is critical here to recognize the difference between ?listed? and ?identified.? They are not synonymous.

All seals must be listed: 501.15(C)(1). The seals mentioned in 501.15(C)(6) are listed. But ?standard? seals are limited to no more than 25% fill of RMC of the same trade size. As pointed out by others, this is a cross-section calculation.

Any seal may be ?identified,? i.e., ?[r]ecognizable as suitable for the specific purpose, function, use, environment, application, and so forth, where described in a particular Code requirement;? in this case, being suitable to seal conductors with a cross section that doesn?t exceed 25% of the cross section of an RMC of the same trade size.

One way is to simply determine that the conductors don?t exceed 25% of an RMC of the same trade size from the Tables.

Another is to know, that they don?t exceed 25% of a larger trade size and slip in a reducer to match them up. Here the only problem was potential boundary issues - that was solved simply by CMP14 saying it was OK. (Actually, at least two manufacturers were also SOEE members and they confirmed there was no significant gas migration for virtually any reasonable range of reducers.)

Finally, a responsible third party can certify that a seal has a cross section suitable for ANY specific percentage of an associated trade size. It doesn?t even have to be 40% - it could even be something bazaar like 63.8%. (Of course their reputation for being responsible would quickly be called into question; but then, it already had been for not letting anyone know about the 25% limitation for over 25 years.)

At that point, the actual raceway it is connected to is irrelevant as far as the seal is concerned. As far as the overall installation is concerned though, the raceway?s fill can?t exceed the percentage shown in Chapter 9, Table 1. If the seal fitting and raceway just happen to be the same trade size, all is well with the world. If not, there are other reasonable means. (Including, as one manufacture did, showing 40% fill in a ?standard? seal was no big deal ? heck, we?d already been doing it for 25 years; it just isn?t in the Code.) :grin:
 

Rockyd

Senior Member
Location
Nevada
Occupation
Retired after 40 years as an electrician.
Bob,

Spoken like a true master!

Thanks for the background....I knew you were good, but didn't know you just how good. :) .
 

kameele

Member
Location
NH
I?m claiming paternity here.

And a lovely child it is, Bob ;) Thank you very much for the very informative answer. Nothing like being able to go right to the source for the answer.

I have a feeling that we are still going to specify the extended series of seals if only for the convenience, but it's nice to know that a bigger size with RBs can be used in case of emergency and not compromise the installation's legality.

I've only been doing hazardous location design for 5+ years now and still feel like a newbie, so it's a real help to be able to here for a great knowledge base.
 
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