DC Disconnect with 6 poles ( for lack of better term)

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CIECO

Senior Member
Square D HU661DS not shure if it is DC rated don't have a Digest here but all the manufactures make them I know the # because we use them for 2 speed tower fans or star delta motors
 

david luchini

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Square D HU661DS not shure if it is DC rated don't have a Digest here but all the manufactures make them I know the # because we use them for 2 speed tower fans or star delta motors

Not rated for DC. It doesn't appear any of their 6 pole switches are DC rated.
 

mxslick

Senior Member
Location
SE Idaho
Why not use a standard 3-pole disconnect (rated for DC loads of 12 amps which I'm sure would be no big deal) and open only the positive (or negative) leg of each circuit? (If the DC side has a grounded leg, open whichever leg is NOT grounded.)

I see no reason to open both legs of a DC circuit in this case.

Oops, you'd still need two switches for the six inverters. My bad.

How could we possibly know this from the info given? :confused:

We can't.


Depending on the load a rotary disconect switch may be what you need.

Bob, when you work on your truck do you disconnect BOTH cables from the battery?

Unless the inverters are connected to the DC side in some sort of series arrangement, interrupting one lead from the DC will adequately disconnect them from the PV panels.

And for single phase circuits, do you open the neutral to work on it? Same principle IMHO.

I do agree that full info wasn't given , but c'mon this is not rocket science. :grin:

I could parellel them but I have to have six circuits for six inverters. Do you see any problems with that app. I have to uncombine them after the switch. I guess as long as the resistance at the other end remains constant it would work. Is it legal?

Not sure if it's legal but don't see why you would need to.

I see no way you could parallel them.

I do, but again, why bother?

We have 6 inverters each needing a positive and a negative. Thats the kicker.

Are ANY of the positives or negatives tied together? If not, then opening one leg for each array will safely disconnect the arrays.

The inspector wants the DC side of the system to be on 1 disconnect for the purpose of giving the fire dept. the luxury of shutting the system down with one handle. This seems impossible! Normally we would have 1 big inverter but not in this case. Any suggestions.

Not impossible, use a pair of 3-pole switches with a mechanical linkage and you've got all six arrays with one handle pull. :cool:

But even with only two switches to be pulled it would still meet NEC disconnect requirements as it is far less that the six throws of the hand rule.

And as eprice pointed out, can the inspector produce a written reference for his requirement? If not, tell him politely where to stuff it. No inspector is allowed to make things up just because that's what he personally wants. If that was the case I would ban MWBC's. :grin:
 
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pfalcon

Senior Member
Location
Indiana
Six independant safety relays with the DC loads going through the contacts. Take one supply through a disconnect that feeds the coil side of the relays.
 

mxslick

Senior Member
Location
SE Idaho
Six independant safety relays with the DC loads going through the contacts. Take one supply through a disconnect that feeds the coil side of the relays.

Not a bad idea, but why over-engineer this thing?

And I believe the OP mentioned it cannot rely on contactors of any kind.

Two 3-pole disconnects with a simple mechanical linkage is simple, cheap, reliable and will do the job.
 

BillK-AZ

Senior Member
Location
Mesa Arizona
DC Disconnect with 6 poles

DC Disconnect with 6 poles

I did not see how many PV modules are involved.

An alternative is to use micro inverters such as Enphase (www.enphaseenergy.com). The output is 240 VAC, 1A per module, limit of 15 inverters per string. Really no need for a roof disconnect, if the AC line to the inverters is switched off, there is no voltage in the AC wiring and only the open circuit voltage of a single module is possible on the roof. Cost on a $/watt basis is only slightly higher than central high DC voltage inverters that you are considering, and lower in a $/watt if you have to use a larger than needed inverter because of size steps (i.e. need a 3000-watt inverter for 2900 watts).

The one PV module string per pole of a safety switch discussed by others is no longer UL listed by Square-D, only "Self-Certified by Schneider Electric". Eaton claims to be developing a Listed 3-pole switch, but it is not yet available.
 

pfalcon

Senior Member
Location
Indiana
Not a bad idea, but why over-engineer this thing?

And I believe the OP mentioned it cannot rely on contactors of any kind.

Two 3-pole disconnects with a simple mechanical linkage is simple, cheap, reliable and will do the job.

I are an engineer. I love over-engineering :grin:

12 total poles are required. 2-poles per circuit x 6 circuits. OP stated both legs of the DC had to be cut. I think pulling 12 mechanical legs might be a burden to pull with a single throw.

Frankly this is kind of an expensive proposition when having multiple 2-pole disconnects mounted side-by-side would work fine for the fire fighter. I mean really. Is it that tough for him to pull six levers like that? Who really came up with this requirement?
 

mxslick

Senior Member
Location
SE Idaho
I are an engineer. I love over-engineering :grin:

LOL so that explains it. :)

12 total poles are required. 2-poles per circuit x 6 circuits. OP stated both legs of the DC had to be cut.

Where did you see that? Nowhere did the OP state that both legs need to be cut. Again I ask do you pull BOTH cables off your battery when working on your vehicle? :grin: Unless the PV arrays feed the six inverters in some sort of series arrangement disconnecting one leg of the DC WILL cut the power completely.

Frankly this is kind of an expensive proposition when having multiple 2-pole disconnects mounted side-by-side would work fine for the fire fighter. I mean really. Is it that tough for him to pull six levers like that? Who really came up with this requirement?

The OP said the inspector is requiring it. Like I said before, the OP needs to tell the inspector to back it up with a Code or Local Ordinance reference (IN WRITING) or be told to stuff it.

And I totally agree that six standard disconnects mounted side by each would be fully Code Compliant in any event.
 

pfalcon

Senior Member
Location
Indiana
Where did you see that? Nowhere did the OP state that both legs need to be cut. Again I ask do you pull BOTH cables off your battery when working on your vehicle? :grin: Unless the PV arrays feed the six inverters in some sort of series arrangement disconnecting one leg of the DC WILL cut the power completely.

We have 6 inverters each needing a positive and a negative. Thats the kicker.

Presumably, the bold section says 6x2.

The OP said the inspector is requiring it. Like I said before, the OP needs to tell the inspector to back it up with a Code or Local Ordinance reference (IN WRITING) or be told to stuff it.

And I agree with you here, hence I asked for a better explanation. Is this just wishful designing on the inspector's part or is there some bizarre local code?

I can't help but think this inspector does residential homes and is looking for the equivalent of a single main breaker for a house.
 

aglezb

Member
6-pole DC Disconnect??

6-pole DC Disconnect??

Hi,
I might be late on this discussion but I just want to try to leave this issue clear. When more than two strings are to be connected to one inverter, each string has to go thru an overcurrent protection device, like a fuse. For that you willl need a combienr box with fused inputs and the output from that combiner box is what you will bring to the DC disconect (and interrupt only the unrounded wire).
So, in this case, depending on how many inverters will be handling the 6 strings, you will need to combine all the strings that will go to each inverter into a combiner (if more than 2 or into a splicing box if the total of strigns is equal or less than 2)
If you still wondering about the solution let me know.
 
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