Neutral sizing

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I think I have seen in the code book that a neutral conductor can be "not more than 2 AWG sizes smaller than the ungrounded conductor". Can someone tell me if this is correct and what the article is than states this. :confused:
 

charlie b

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Re: Neutral sizing

I don?t think there is such a requirement. I?ve certainly not hear of it. But all I can offer from the NEC itself is Example D2(b). It shows a calculated service load of 122 amps, which would require an AWG #1 (for Copper USE). It also shows a calculated neutral load of 62 amps, which would only require an AWG #6 (for Copper USE). That is a difference of 4 AWG sizes.
 

612278

Member
Re: Neutral sizing

Hey guys-

Down sizing neutrals is a recipe for disaster. This method doesn't allow any single phase/single pole expansion on any future circuits.Your calcs on additional neutral loads would push the neutral conductor.
 

charlie b

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Re: Neutral sizing

Oh, I agree that downsizing neutrals is not a good design practice. But that was not the question.
 

steve66

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Illinois
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Re: Neutral sizing

It all depends on what is being fed, and how much you downsize. Sometimes downsizing the neutral is OK. One example might be the feeder to a panel to feed 3 phase motor loads where the panel includes a neutral for service receptacles.

For neutral sizing, see 220.22. For three phase loads like dryers, ovens, etc, the neutral must be sized for at least 70% of the load on the ungrounded conductors. In the case of #8, #10, #12, and #14 wire, that does pretty much correspond to making the neutral no more than 2AWG smaller.

Steve

[ October 21, 2004, 09:10 AM: Message edited by: steve66 ]
 

don_resqcapt19

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Re: Neutral sizing

Steve,
For three phase loads like dryers, ovens, etc, the neutral must be sized for at least 70% of the load on the ungrounded conductors.
I don't think so. Look at 220.22.
... For a feeder or service supplying household electric ranges, wall-mounted ovens, counter-mounted cooking units, and electric dryers, the maximum unbalanced load shall be considered as 70 percent of the load on the ungrounded conductors, ...
Don
 

charlie b

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Re: Neutral sizing

Don and Steve: You are not saying different things, but rather are saying the same thing in different ways.

First of all, we do not know whether or not the original question was related to a household. So for the moment, let us presume that it did.

Secondly, 220.22 tells us that the neutral load shall be the ?maximum unbalance. . . .? It then defines that term with the sentence that Don quoted. So we must use that number as the neutral load. But we are free to select any conductor for which the ampacity is at least that high. Put another way, the neutral conductor must be sized for at least 70 % . . . (as Steve had said).
 

don_resqcapt19

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Re: Neutral sizing

Charlie,
My point is that three phase loads do not contribute any unbalance and are not counted in the neutral sizing. Steve's post said "For three phase loads like dryers, ovens, etc,".
Don
 

charlie b

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Re: Neutral sizing

I see what you mean. I recall once being able to count to three. Those were the good old days. :D
 

steve66

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Location
Illinois
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Engineer
Re: Neutral sizing

Don:

You are right in that my statement would have been more accurate if I included the word "household".

Then again, I wasn't trying to be exact. I was trying to give a very brief overview. I assumed the poster (and others) would read the paragraph for details. :)

Steve
 

steve66

Senior Member
Location
Illinois
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Engineer
Re: Neutral sizing

Don:

Now I get it. Household appliances are usually two phase. You are right, this doesn't apply to 3 phase loads.

So if I have a 400 amp panel with 500KCM phase conductors feeding 3 phase motor loads and a single receptacle circuit, I could run a #12 neutral (for the receptacle) with the 500KCM's??

Steve
 

charlie b

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Re: Neutral sizing

I would not call it a good design. For one thing, a three-phase load (or a set of them) does not necessarily have a balanced load amongst the three phase conductors. For another thing, I would not know how to limit the single phase loads to that one outlet. But I cannot name an NEC article that would forbid it.
 

steve66

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Illinois
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Re: Neutral sizing

Yes, that extreme example would be a very bad design. I am supprised there isn't something in the NEC to prohibit that.

Steve
 

bphgravity

Senior Member
Location
Florida
Re: Neutral sizing

Doesn't 250.24(B)(1) limit the minimum size a grounded neutral can be. Well, at least the one brought to the service.
 

kiloamp7

Senior Member
Re: Neutral sizing

In addition to 220.22, NEC does have a few other references about minimum feeder/service size of grounded conductor.

215.2, which I guess applies to grounded conductor as well as "hots".

250.24(B)(1), as mentioned, for service supplied systems

250.30(A)(6) for separetely derived systems
 
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