EV circuit installation

tortuga

Code Historian
Location
Oregon
Occupation
Electrical Design
Is is a hard wired outlet or a receptacle outlet?

625.54 Ground-Fault Circuit-Interrupter Protection for Personnel​


In addition to the requirements in 210.8, all receptacles installed for the connection of electric vehicle charging shall have ground-fault circuit-interrupter protection for personnel.
 
Last edited:

Max Headroom

Senior Member
Location
Claremont CA 91711
Occupation
General Building Contractor/Electrical Contractor
Is is a hard wired outlet or a receptacle outlet?
Copy that, thank you. I haven’t seen the job yet but if I run emt the 8 awg thhn is 50 Amp, I should be able to use that provided my receptacle and breaker are 75 c, but NM B would require 6 AWG 334.80, otherwise USE or SE 6 awg is that correct
 

tortuga

Code Historian
Location
Oregon
Occupation
Electrical Design
Yeah I think your good there. I try to hardwire them if the customer lets me, then no GFCI breaker or receptacle needed.
 

Max Headroom

Senior Member
Location
Claremont CA 91711
Occupation
General Building Contractor/Electrical Contractor
That would be great if I could use a standard breaker, what about the receptacle brand, are you paying the big money for the Hubble or a Home Depot 10-15 dollar one. Last one I bought from a local electrical supply was only about $12 I used for a 40 A range circuit, it seemed fine but the terminals were damaging my # 8 conductors as they were made to accommodate a wide range of wire size, I would have liked to crimp something on the ends of my wire for the terminal screws to crush down on but I wasn’t sure if that might make things worse.
 

Max Headroom

Senior Member
Location
Claremont CA 91711
Occupation
General Building Contractor/Electrical Contractor
Per post #2, if you are using a receptacle, then you will need to provide GFCI protection.


Cheers, Wayne
I am using my phone as my internet has been down waiting on Frontier since Saturday, I only now realized I wasn’t seeing everything posted, my apologies to all. Ok from previous post it seems that without a doubt that with a receptacle I am going to have to buy a GFCI breaker and hardwired I won’t, definitely hardwired sounds like the far better option as this guy is getting quotes for $800-$900. I haven’t checked on the cost of a permit yet but will do that this morning, surrounding cities are expensive though , at least $200 for a circuit.
 

retirede

Senior Member
Location
Illinois
You need to know details about the EVSE. Not all are capable being hard-wired.
If installing a receptacle, a high-quality, industrial version is a must. You can find many examples of melted $10 Ideal receptacles on EV forums.
956f27a0f396d70c7f2bc33c4842d6b3.jpg
 

Max Headroom

Senior Member
Location
Claremont CA 91711
Occupation
General Building Contractor/Electrical Contractor
You need to know details about the EVSE. Not all are capable being hard-wired.
If installing a receptacle, a high-quality, industrial version is a must. You can find many examples of melted $10 Ideal receptacles on EV forums.
956f27a0f396d70c7f2bc33c4842d6b3.jpg
Excellent, thank you for that, I will definitely keep that in mind. So just to be clear, this is not a result of improper torquing or other misdeeds like a little of the insulation underneath the terminal screw, those Hubbles are around $100 and then about the same for the GFCI breaker
 

tortuga

Code Historian
Location
Oregon
Occupation
Electrical Design
The whole range receptacle NEMA 14-50 for a EVSE is bizarre to me.
No electric car takes 120/240 thru the EVSE, its just 240.
I have only ever seen one Level 2 EVSE that uses a neutral, and that was a commercial 'pay to use' unit at a public library building about 10 years ago.
Now even those are all 240V.
 

Max Headroom

Senior Member
Location
Claremont CA 91711
Occupation
General Building Contractor/Electrical Contractor
The whole range receptacle NEMA 14-50 for a EVSE is bizarre to me.
No electric car takes 120/240 thru the EVSE, its just 240.
I have only ever seen one Level 2 EVSE that uses a neutral, and that was a commercial 'pay to use' unit at a public library building about 10 years ago.
Now even those are all 240V.
Right but the plug on the EVSE determines whether or not we use a neutral correct? Also if you hardwire then there would be no neutral either? Does some EVSE come with a neutral terminal for hardwiring? I just spoke to bldg/sfty $ 98 for the permit, no GFCI necessary if hardwired unless the manufacturers instructions call for it
 

LarryFine

Master Electrician Electric Contractor Richmond VA
Location
Henrico County, VA
Occupation
Electrical Contractor
The whole range receptacle NEMA 14-50 for a EVSE is bizarre to me.
No electric car takes 120/240 thru the EVSE, its just 240.
I have only ever seen one Level 2 EVSE that uses a neutral, and that was a commercial 'pay to use' unit at a public library building about 10 years ago.
Now even those are all 240V.
Agreed, but if I install a receptacle with a neutral terminal, I'm going to wire the neutral.
 

jaggedben

Senior Member
Location
Northern California
Occupation
Solar and Energy Storage Installer
The whole range receptacle NEMA 14-50 for a EVSE is bizarre to me.
No electric car takes 120/240 thru the EVSE, its just 240.
I have only ever seen one Level 2 EVSE that uses a neutral, and that was a commercial 'pay to use' unit at a public library building about 10 years ago.
Now even those are all 240V.

I gather the problem is that there's no such thing as standard NEMA receptacles with two lines and a ground but no neutral. I think I would have seen that if it existed?

So they are using what they had. There's also the part where people want to be able to re-use existing receptacles, such as the dryer or welder in the garage. So the plug-in EVSEs are made for those.
 

tortuga

Code Historian
Location
Oregon
Occupation
Electrical Design
Right but the plug on the EVSE determines whether or not we use a neutral correct?
No the EVSE manufacturers put a 4 wire range cord on there to be 'helpful'. Probably for compatibility with RV outlets.
But when I open them up they are all 240V, the neutral is sometimes just snipped off the cord not even on a terminal.
Also if you hardwire then there would be no neutral either?
Correct, always check the nameplate to verify.
I gather the problem is that there's no such thing as standard NEMA receptacles with two lines and a ground but no neutral.

Its called a NEMA 6-50, 240V 2 hots + ground I use them for welders and kilns.
1689793559864.png
 

hillbilly1

Senior Member
Location
North Georgia mountains
Occupation
Owner/electrical contractor
I am using my phone as my internet has been down waiting on Frontier since Saturday, I only now realized I wasn’t seeing everything posted, my apologies to all. Ok from previous post it seems that without a doubt that with a receptacle I am going to have to buy a GFCI breaker and hardwired I won’t, definitely hardwired sounds like the far better option as this guy is getting quotes for $800-$900. I haven’t checked on the cost of a permit yet but will do that this morning, surrounding cities are expensive though , at least $200 for a circuit.
If it’s anywhere like Atlanta, the permit will be outrageous. I permitted a house at my previous company, City of Atlanta wanted a separate permit for the EV. That permit was more than the permit for the whole house! It’s all a money game.
 

tthh

Senior Member
Location
Denver
Occupation
Retired Engineer
I bought a used level 2 charger off Facebook marketplace. Took the cover off...of course, why not :) The plug is a 14-30P. The neutral is capped off right where the cord comes into the device with shrink tubing.

BTW, this is for my wife's Rav4 Prime -- it is a plug in hybrid. This thing is awesome. 50+ miles on a charge, switches to gas engine when the battery is low. It is so smooth you can't tell it switched to gas. I changed the oil at 6,000 miles and I probably could have put it back in the bottle it looked new. When on gasoline it gets 60+ mpg. Very very fast. Charges full overnight on the Toyota 120V charger or less time on the level 2 charger. Oh and it comes with a spare tire.
 
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