Derating wire for terminal Connections

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dixson

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I maybe kicking a dead dog. However, it is my understanding derating wire, you starts in the 90 column and then compare to 75 column to see if ampacity rating is possible. However, I am attending a class where they are saying start in the 75 Column (terminal rating) and derate. But using that thought. if the ampacity is under 100 amp why not start in 60 column?
 

charlie b

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The answer lies in 110.14(C). Actually, I should say that the answer lies hidden in that article. :wink: It is not easy to follow.

As I read the article and your question, you can use the 75C column to obtain ampacity, even for a circuit rated under 100 amps, if the terminations are rated for 75C.
 

dixson

Member
But if your terminal is rated at 75 Can you start your derating at 90 column (using THHN wire) then apply your answer to 75 column for a 75 rate terminal.
 

dixson

Member
just to clarify... this school is saying that a 75c rated terminal using use-2 wire for a PV system has to be rated according to the 75c terminal and any derating starts with the terminal rating and not the wire rating. This is incorrect, wire temp rating trumps terminal rating for derating ONLY!!
 

infinity

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Charlie provided the answer 110.14(C).

(C) Temperature Limitations. The temperature rating associated with the ampacity of a conductor shall be selected and coordinated so as not to exceed the lowest temperature rating of any connected termination, conductor, or device. Conductors with temperature ratings higher than specified for terminations shall be permitted to be used for ampacity adjustment, correction, or both.
 

Twoskinsoneman

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This is a tough concept to wrap you head around when you first start learning how the NEC does conductor ampacity. To be honest I wish the wording of 110.14(C) was more direct but it is there and everything these guys have said is dead on.

Remember when your done with your 90 degree derating you are still restricted by the terminal. That is to say is if you do a derating calculation and the ampacity is greater than that of the 60 - 70 degree amapcity (respectively) you still cannot exceed the terminal ampacity.

Man that does read as clear as I thought it out in my head....
 

charlie

Senior Member
Location
Indianapolis
. . . this school is saying . . .
I hate to say this but the school, or more exactly, the instructor is wrong. I used to think that everything the instructor, teacher, professor, etc. was absolute. I have since changed my mind.

. . . for a PV system . . .
If this is just a PV class, the instructor may not be an electrician in the same manner that most HVAC guys are not. In other words, he can do the work and most of it is great but he may not know all of the code rules that apply to the work that he is doing.

Lastly, you may have misunderstood the instructor. You might want to print out this thread and ask him to verify, with code references, what he is telling you. :)
 

Dennis Alwon

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But if your terminal is rated at 75 Can you start your derating at 90 column (using THHN wire) then apply your answer to 75 column for a 75 rate terminal.
Yes you can but you cannot use any ampacity that is above the 75C. For instance if you have a #6 copper wire that has 90C insulation then you can start at 75 amps.

If your terminals were 60 C and you had 90C wire then you would still derate the wires from the 90c column, however if the ampacity after derating is higher than the 60C column you cannot protect the circuit with that derated ampacity. The terminals must be protected at the 60 C rating. Is that clear as mud?
 

Smart $

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Location
Ohio
This is a tough concept to wrap you head around when you first start learning how the NEC does conductor ampacity. To be honest I wish the wording of 110.14(C) was more direct but it is there and everything these guys have said is dead on.

Remember when your done with your 90 degree derating you are still restricted by the terminal. That is to say is if you do a derating calculation and the ampacity is greater than that of the 60 - 70 degree amapcity (respectively) you still cannot exceed the terminal ampacity.

Man that does read as clear as I thought it out in my head....
Hmmm... my internet connection must be foggy ;)

The most confusing aspect of how most people describe this process is that they fail to use descriptive modifiers for the term ampacity. For example it becomes much clearer using the following terms: circuit ampacity, conductor ampacity, terminal ampacity, etc. Simply giving an ampacity rating is ambiguous without such modifiers.

Here's how I see it...
For 75?C-rated circuits (which means the lowest temperature rating in the circuit is 75?C) using 90?C-rated conductors:
  1. Determine circuit ampacity.
  2. Determine ambient correction using 90?C column and derating factor.
  3. Divide circuit ampacity by temperature-correction factors from previous step. Result is minimum 90?C conductor ampacity.
  4. Determine conductor size based on result of previous step.
  5. Compare circuit ampacity to the 75?C-rated ampacity of same size conductor. If less than, the chosen size is compliant. If greater than, compare to next larger size and use this size if circuit ampacity is now less than the 75?C-rated ampacity of same size conductor.
 
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Smart $

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Location
Ohio
Yes you can but you cannot use any ampacity that is above the 75C. For instance if you have a #6 copper wire that has 90C insulation then you can start at 75 amps.

If your terminals were 60 C and you had 90C wire then you would still derate the wires from the 90c column, however if the ampacity after derating is higher than the 60C column you cannot protect the circuit with that derated ampacity. The terminals must be protected at the 60 C rating. Is that clear as mud?
Definitely... clear as mud ;)

Please see my response to 2skins.
 

dixson

Member
I guess what I am pushing for an answer for is: just because your terminal is only rated at 75c doesnt mean you start your derating at the 75C column esp when you are using a 90c rated wire.
 

infinity

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I guess what I am pushing for an answer for is: just because your terminal is only rated at 75c doesnt mean you start your derating at the 75C column esp when you are using a 90c rated wire.


That's correct. Start with the temperature rating of the conductor not the termination.
 
If this is just a PV class, the instructor may not be an electrician in the same manner that most HVAC guys are not. In other words, he can do the work and most of it is great but he may not know all of the code rules that apply to the work that he is doing.

Lastly, you may have misunderstood the instructor. You might want to print out this thread and ask him to verify, with code references, what he is telling you. :)


Both of the points that Charlie is making here are valid and common. The PV instructor may be very knowledgeable in PV and not too sure of electrical.

Then again, because of the way some listen and the way some speak, it is not inconceiveable that wires got crossed up somewhere (pun intended :grin:)




I guess what I am pushing for an answer for is: just because your terminal is only rated at 75c doesnt mean you start your derating at the 75C column esp when you are using a 90c rated wire.


It looks like you have a good understanding of the procedures and requirements necessary to move forward.
 

dixson

Member
Thank you for your help. I have always started derating with the highest rating of the wire not the terminal then compare to the terminal. If you rated by terminal rating we have to wire w/ #6 wire all the time.
 

Smart $

Esteemed Member
Location
Ohio
That's correct. Start with the temperature rating of the conductor not the termination.

...yet one method is to start with the required circuit ampacity and apply inverse adjustment and derating factors. This gives you a solid number to look for in the conductor rating column, rather than taking a shot in the dark at the size and hoping it works after applying the adjustment and derating factors.

Anyway you go about it, the circuit ampacity has to be equal or less than the terminal temperature rating of the conductor size used AND the corrected conductor ampacity must be equal or greater than the circuit ampacity.
 
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