Worst Idea Ever

Status
Not open for further replies.

JES2727

Senior Member
Location
NJ
I'd like to meet the knucklehead who decided it would be a good idea to put THHN on plastic spools. One slip or fumble and the entire spool is rendered practically useless. I want to give a him bill for all the wire I've wasted.

IMG_0074.jpg
 

Volta

Senior Member
Location
Columbus, Ohio
I'm with you on that. A few years ago I called every distributor in town to see if any could get them on metal anymore, promising them I'd buy all my small conductors there, no luck.

I'm sure the knucklehead that started it doesn't use wire, but might sell a lot more these days!
 

Karl H

Senior Member
Location
San Diego,CA
I'd like to meet the knucklehead who decided it would be a good idea to put THHN on plastic spools. One slip or fumble and the entire spool is rendered practically useless. I want to give a him bill for all the wire I've wasted.

IMG_0074.jpg

I'm with you 100%! I've been looking for that "Knucklehead" since day one
in this trade.
 

bpk

Senior Member
I've made some ends that go on spools to fix them once they break. I just took a thick plate of sheet metal (actually an old stop sign) and cut it in a round circle the same as the plastic ends and fastened it to the broken plastic with 2 sheet metal screws near the center where the plastic is the thickest. Once the wire is gone you can reuse the plates again. Its not the ideal setup but it sure beats fighting a broken spool.
 

peter d

Senior Member
Location
New England
I'll gladly pay an extra dollar or whatever to have THHN on metal spools again. Not only that, metal spools are recyclable. Those plastic ones are not.
 

iwire

Moderator
Staff member
Location
Massachusetts
I'll gladly pay an extra dollar or whatever to have THHN on metal spools again. Not only that, metal spools are recyclable. Those plastic ones are not.

You might remember I had to repair a few spools at Jo-Anns. Couple of 4 11/16" blanks and some 3/8" threaded rod.
 

ceb58

Senior Member
Location
Raeford, NC
Yes the broke spools are a pain but..... I want the guy that designed the old GE panel covers. The type that you loosen the screw and then turn the ring to rotate the clamping ears on the back of the cover that weighs 200lbs.:mad:
 

peter d

Senior Member
Location
New England
Yes the broke spools are a pain but..... I want the guy that designed the old GE panel covers. The type that you loosen the screw and then turn the ring to rotate the clamping ears on the back of the cover that weighs 200lbs.:mad:


Yeah, the old "widow maker" covers. I cut my hand really bad on one of those once. It took 45 minutes to put the cover on - 15 to put the cover on and 30 to stop the bleeding. :roll:
 

iMuse97

Senior Member
Location
Chicagoland
Rack a Tiers makes these, kind of pricey like $30.00, you need to put them on before wire gets too skanky

spoolrepair.jpg
You can make something like this with sheet metal discs, 1/2" emt, 1/2" fittings on the ends, and 3/4" emt in little segments as bushings to fit the rolls without slop, to space them apart, etc.

If you make this thing with several spools, every other roll on your homemade wire caddy should spool off in the opposite direction to keep everything pulling off nicely. As with any wire caddy, this whole thing works better if you have a helper who knows what he is doing.
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
They do make 2500' reels, and they're usually wood.
I haven't seen a wooden 2500' spool in a long time around here. When they first started using plastic for the 2500' spools they were junk and I would refuse delivery if the supply house sent my wire out on plastic spools. About 4 or 5 years ago, they redesigned the plastic ones and they hold up as well as the wooden ones.
 

wireguru

Senior Member
I haven't seen a wooden 2500' spool in a long time around here. When they first started using plastic for the 2500' spools they were junk and I would refuse delivery if the supply house sent my wire out on plastic spools. About 4 or 5 years ago, they redesigned the plastic ones and they hold up as well as the wooden ones.

I was just delivered some SJO cable on those same spools. I freaked out when the guy tossed the spools on the ground thinking they would break, but they just bounced.
 

LarryFine

Master Electrician Electric Contractor Richmond VA
Location
Henrico County, VA
Occupation
Electrical Contractor
. . . 3/4" emt in little segments as bushings ... to space them apart, etc.
That's a great idea, even for unbroken reels.

. . . every other roll on your homemade wire caddy should spool off in the opposite direction to keep everything pulling off nicely.
That I've been doing for, well, forever. :cool:

As with any wire caddy, this whole thing works better if you have a helper who knows what he is doing.
That's true enough. It does, and she does. ;)


She even pays enough attention to what I'm doing to know when I'm finished with each color, and wraps them up properly.

PJ's the best helper I've ever had. She's not afraid to crawl or get dirty, and she knows how to communicate well with me.
 

e57

Senior Member
If you make this thing with several spools, every other roll on your homemade wire caddy should spool off in the opposite direction to keep everything pulling off nicely.
I'm all for the same direction... My rack doesn't have spools next to each other to drag other spools with it wel only one or a few are going - so it matters little which way they go.
 
Status
Not open for further replies.
Top