Irreversible Compression Connector

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Dennis Alwon

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Link for examples (pics) for these types of bonding methods.

-Thanks :cool:
Burndy makes them but you need a special tool. Do a search for irreversible compression connectors

hygroundyghc.jpg
 

roger

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While it may be a bit extreme, exothermic welding also qualifies.

Although exothermic is pretty much irreversible, I don't think it qualifies as a compression connector.

Roger
 

don_resqcapt19

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Any connector that uses physical force to crush the connector into the conductor is an irreversible connection.
 

busman

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Any connector that uses physical force to crush the connector into the conductor is an irreversible connection.

Actually, Don, I would disagree. I would say it's only irreversible if the metals cold weld together. See this link for a descriptions http://en.wikipedia.org/wiki/Cold_welding.

Especially the following quote: "electron microscope investigations of contact points reveal that an actual welding of the two surfaces takes place after which it is impossible to discern the former asperitic interface"

When I crimp a buchanan sleeve, there isn't enough pressure to weld the metals and we all know we can give the sleeve a few squeezes with the Kleins and remove the sleeve and separate the wires. On the other hand, I sawed open an used H-tap once and I couldn't tell where the conductor/tap interface was by visual inspection.

Just my opinion,

Mark
 

don_resqcapt19

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Mark,
You may have a point, but my understanding is that an "irreversible" connection is one that cannot be removed without damage and cannot be reused. A reversible one is one that you can remove from the conductor and reuse (set screw type).

That being said, I guess my real point is that there are compression connectors other than the H type that are irreversible, even using your definition.
 

busman

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Don, I don't know if there IS a right answer. The reason I cut open the H-tap in the first place was due to curiosity. I wondered why the very thin "flap" on the outside of the tap (it has a very thin area where you bend it over) didn't just fall off or easily peel off after it's crimped. When I cut it in half (cross-section), I found that this metal seemed to have joined to the rest of the tap and the conductors. That's when I started looking on the internet to see how this might work.

Just thinking.

Mark
 
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