Voltage @ water lines

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jotw

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Texas
Good afternoon! I have a customer who has complained about being shocked when they turned on the spigot outside. Sure enough, I am reading anywhere between .4 volts - 1.5 volts. Of course, I can't feel that. Nonetheless, there is voltage. Maybe more at times. I don't know.

Upon further inspection I discovered that the two subpanels inside the building have the neutrals and grounds bonded together. I thought, "A-ha! I either have a neutral backfeeding that voltage to the cold water ground or I have a ground loop." Then I discover that there is no grounding system whatsoever. Unless there is a uffer (slab ground) in the meter can, there is nothing, and no cold water ground that I can find.

So, next decided to go ahead and separate all grounds and neutrals in the subpanels. I ran appropriately sized EGCs to both subpanels, ran a ground from the hose bib to the service, and drove a ground rod. At some point during all of this, I checked for voltage between one of the subpanel EGCs and a ground on a branck circuit (I actually checked three different branch circuit grounds, and one of those was a multi wire branch circuit that I ran the day before). I was reading 40-55 volts to ground on each of those grounds. The thing is, though, is that whoever wired this building cut most of the grounds on the load end. What a mess.

Anyway. I continued with the grounding of the service and subpanels kind of hoping that it would go away or fix itself. I finished with grounding all of the service equipment/panels. I'm not getting that 40-50Volts anymore, but, I still have the .4- 1.5 Volts on the water lines. The only time it goes away is when I open the main disconnect breaker. I have also tested the messenger wire from the utility transformer to my ground rod and I get nothing. I am rebuilding the service tomorrow, and I'm hoping that will shed some light on what is happening.

Any thoughts on what is happening here? I'm perplexed with the .4-1.5 volts and totally blown away with the 40-50V reading on the branch circuit grounds. Thanks for any helpful input. Or otherwise.
 
It is not unusual to have some voltage on the water line. Not sure that 1.5V is anything to worry about. Did you shut each breaker individually to see if the voltage disappears?? Remember if you have a MWBC then you may need to shut both circuits down.
 
I am reading anywhere between .4 volts - 1.5 volts.

Of course, I can't feel that.
Measured between what two points?

Since 1 mA or so is perceptible the customer's skin/body resistance must have been less than 1500 ohms. Probably less than 5% have a dry skin resistance this low.
It's a woman, right?

A 100 W bulb has about 10 ohms cold filament resistance. Measure it first and then load down the voltmeter with this resistance by putting the bulb in parallel with the voltmeter leads and then check how much the voltage drops.

If it's halved or so I'd say ground currents are generating this voltage over the distance between the two measurement points. That should be easier to solve than if the voltage doesn't drop at all.
 
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I did shut everything down. First all light switches, unplugged all receptacles, and then shut down breakers. The only time the voltage goes away is when I shut down the main breaker. I agree that the measured voltage is little to be worried about. However, I can't really tell my customer problem solved with this unresolved. Too, I was concerned that maybe the voltage would possibly increase if the problem was something I had overlooked or missed. ???
 
I measured the vOltage between a hose bib and a piece of #6 attached to a ground rod.
The next step that I would take is to measure again with a resistor across your voltmeter leads to determine the source resistance.

Ten ohms is a good value to start with because it is comparable to ground resistance.
This resistor could be a 100 W incand. bulb, a toaster or a resistor from Radio Shack.

If the voltage drops to half then the source resistance is about 10 ohms. If so, and you put a wire between the hose bib and the ground rod, the voltage difference should disappear and the maximum current in that wire will be 1.4 vac/10 ohms = 0.14 A.

If the voltage doesn't drop at all then a wire run between these two points will carry very heavy current. That's a different problem.

By comparison the source resistance of a wall outlet is about 0.3 ohms. A 10 A load will drop the voltage about 3 volts.

Too bad you're in TX. I'd like to tackle a problem like this with my bagful of test instruments and load resistors.
 
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Get a meter with some resistance on it (a digital meter with a Lo-Z setting is best) and measure between the hose bib and the dirt. Report your readings with the service disconnect off and on.
 
and the maximum current in that wire will be 1.4 vac/10 ohms = 0.14 A.

I think now this is not true.
Copper has a much lower bulk resistivity than soil so placing a wire will hog some current that would otherwise flow elsewhere. 0.14 A is the minimum current you'd see in the wire.
BTW, resistivity is not the same as resistance and there is a formula to convert one to the other.
 
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