tranformer installed reversed

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Toros

Senior Member
Location
Tujunga, CA
Hi I have heard that if I install a xfrmer (480v prim. to 120-240v, 3-ph. 4w second.) in a reverse fashion , I would get 480v (no nutral) at the secondary. note that , incoming volt. available at the primary is 120/240v-3-ph., 4w , delta is this possible???
 

iwire

Moderator
Staff member
Location
Massachusetts
Yes you can do this, but note that the 2014 now requires the transformer to be marked indicating this is OK.

You will not get a neutral and you will have to either ground one phase resulting in corner grounded 480 delta or you may be able to go with ungrounded delta 480 with the addition of ground fault indicators.
 

templdl

Senior Member
Location
Wisconsin
And remember that the taps are on the 480v delta side which will prove to be a bit confusing as you have to think backwards. In addition since you will now have a delta secondary you will have to consider ungrounded or grounded.
 

Smart $

Esteemed Member
Location
Ohio
...2014 now requires the transformer to be marked indicating this is OK.

...
Marked as OK?

450.11 Marking said:
(B) Source Marking. A transformer shall be permitted to
be supplied at the marked secondary voltage, provided that
the installation is in accordance with the manufacturer?s
instructions.
 

GoldDigger

Moderator
Staff member
Location
Placerville, CA, USA
Occupation
Retired PV System Designer
Also keep in mind that the HV to LV voltage ratio under full load will not necessarily be exactly the inverse of the LV to HV voltage ratio under full load when the transformer is used "backwards".

The voltage ratio under full load will always have a lower output voltage than the mathematical turns ratio of the transformer would predict. When you wire the transformer backwards, any correction made to the turns ratio to allow for the voltage drop (either by design or by tap choice) will actually work against you rather than for you.
 

Toros

Senior Member
Location
Tujunga, CA
xfrmer installed reversed

xfrmer installed reversed

Also keep in mind that the HV to LV voltage ratio under full load will not necessarily be exactly the inverse of the LV to HV voltage ratio under full load when the transformer is used "backwards".

The voltage ratio under full load will always have a lower output voltage than the mathematical turns ratio of the transformer would predict. When you wire the transformer backwards, any correction made to the turns ratio to allow for the voltage drop (either by design or by tap choice) will actually work against you rather than for you.

So, if this installation method is correct, true, than I can propose the clients who has been worried or wishing about having 480v for his equimpent that work on 480v and also, note that, the available power is 120/240v, 3-phase, 4w delta only Thank you, for your toughts
 
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templdl

Senior Member
Location
Wisconsin
Keep in mind that due to the primary and secondary winding positioning relative to each other and the core, you will get higher inrush than usual.

Of course there will be higher inrush because inrush is proportional.
Lower voltage =higher current.
 

winnie

Senior Member
Location
Springfield, MA, USA
Occupation
Electric motor research
Of course there will be higher inrush because inrush is proportional.
Lower voltage =higher current.

As you note, the lower voltage coil will operate at higher magnetizing current for the core to be operated at the same ampere-turns.

In addition to this factor, a transformer designed as a step down, but operated as a step up will have higher inrush current that a transformer of the same nominal rating and same over-all build quality, but designed from the get-go as a step up.

My understanding is that the primary coil is generally placed outside of the secondary coil, so that there is more air path leakage flux seen by the primary coil, and this air path leakage flux reduces the inrush current. When you operate a transformer in 'reverse', then what should be the secondary coil is being used as the primary, and you don't have the benefit of the leakage flux reducing inrush.

-Jon
 

templdl

Senior Member
Location
Wisconsin
As you note, the lower voltage coil will operate at higher magnetizing current for the core to be operated at the same ampere-turns.

In addition to this factor, a transformer designed as a step down, but operated as a step up will have higher inrush current that a transformer of the same nominal rating and same over-all build quality, but designed from the get-go as a step up.

My understanding is that the primary coil is generally placed outside of the secondary coil, so that there is more air path leakage flux seen by the primary coil, and this air path leakage flux reduces the inrush current. When you operate a transformer in 'reverse', then what should be the secondary coil is being used as the primary, and you don't have the benefit of the leakage flux reducing inrush.

-Jon
I agree Jon. But the inrush/magnetizing current is a generality. If you go with a simple proportion that's a starting point. You may considered a greater inrush should there be an issue with nuisance tripping of the PRI. OCPD when the transformer is first energized.
 

macmikeman

Senior Member
A couple of times I have done this and used a second transformer at the far end to reverse it again back to the lower voltage and derive a neutral once again . For small loads that were a long long way from a source.

(Prawn farms circulation pumps)
 

curt swartz

Electrical Contractor - San Jose, CA
Location
San Jose, CA
Occupation
Electrical Contractor
None of my suppliers stock transformers with 480 primaries and 240 delta secondaries. They would have to be ordered. If you are going to have to order a transformer why not get one that has a 240 delta primary and 480 wye secondary?

I have reverse connected transformers in the past to obtain 480 volts but my primary voltage was always 208. The only reasons I have done this was I could get the transformer from my suppliers stock and there was a rush to get the 480 equipment connected.
 

jahilliard

Senior Member
yep...have done the same thing for the same reason...had to get an approval letter form an engineer but they have worked fine for years.
 

Toros

Senior Member
Location
Tujunga, CA
Hi I have heard that if I install a xfrmer (480v prim. to 120-240v, 3-ph. 4w second.) in a reverse fashion , I would get 480v (no nutral) at the secondary. note that , incoming volt. available at the primary is 120/240v-3-ph., 4w , delta is this possible???

What if; I had 208V, 3ph, Y as primary to 480V, 3ph. ,secondary Also O.K?????
 

templdl

Senior Member
Location
Wisconsin
A couple of times I have done this and used a second transformer at the far end to reverse it again back to the lower voltage and derive a neutral once again . For small loads that were a long long way from a source.

(Prawn farms circulation pumps)

I've provided a pair of transformers for airport applications where power had to be transmitter over a long distance.
 
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