E-Stop Cover

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Timbert

Member
Location
Makawao, Hawaii
I am being asked to put a plastic hinged cover over an E-Stop, is this permitted?

:thumbsdown:Not permissible per NFPA 79.

9.2.5.4.1 Emergency Stop functions...shall be designed to be initiated by a single human action.

10.7.1.1 Stop and emergency stop push-buttons shall be continuously operable and readily accessable.

So, you can't put a plastic cover over it. But this doesn't mean you can't prevent accidental operation. You just need to find a device that does not inhibit access like a cover or close fitting ring or shroud does. You don't mention application but consider what PPE the operator might be wearing.

You should be able to actuate it using just the palm of one hand. If you can't, the guard is probably too restrictive.

And yes I have seen plastic covers used on emergency stop pushbuttons all the time, it doesn't mean it is correct.
 

Jraef

Moderator, OTD
Staff member
Location
San Francisco Bay Area, CA, USA
Occupation
Electrical Engineer
Who is asking for that, why do they say they want it, and are they qualified to make safety decisions?

Was a safety evaluation done?

What kind of machine or process is it?

What is the working environment?

The point is, there are numerous directions you could go with this, depending on the details, but you should be careful about implementing something like that without checking. OSHA requires that facilities have a safety plan, it is reviewed annually, that employees are instructed in it on a regular basis, and that things related to it are documented up the ying yang. Then if God forbid there is an accident, managers who made safety related decisions that turned out to be at fault, or FAILED to even implement a safety program, can be held criminally responsible. So if you are in any way associated with management, keep that in mind. And save all documents.
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
a lot depends on what it is for. an estop located in a busy aisle way that is supposed to shutdown an adjacent conveyor is a different situation than one on a machine of some sort.

in any case, a review of why the estop is there in the first place and what the effects of putting a guard over it might be is probably in order.

presumably, the reason someone might want to put a guard over an estop is to reduce the chances of inadvertent activation. often, you can do that by relocating the estop or other means that do not involve making the estop hard to get at.
 

jim dungar

Moderator
Staff member
Location
Wisconsin
Occupation
PE (Retired) - Power Systems
I am being asked to put a plastic hinged cover over an E-Stop, is this permitted?

Is this really an E-Stop or is it just a button that turns off a machine or process?

Basically one type of E-Stop (Level 0?) should bring the machine to a screeching halt (maybe even breaking things) another type of E-Stop (level 1?) brings the machine to a controlled stop. There is even an E-stop in name only, it really is nothing more than a normal stop function but it has a mushroom head.

I would try to follow the guidelines in NFPA79.
 
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