1980 multi family approved service - repair! turns into a huge and very costly job

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wyreman

Senior Member
Location
SF CA USA
Occupation
electrical contractor
simple repair turning into a huge deal for these people because of non compliant 1980 install

I had a call to repair a four meter bank
which is then bolts to another four meter bank
The disconnect feeding these 8meters has a 225a rated main breaker.
Seven units and a common area.
240v single phase

There are [3] 4/0 Cu service drop conductors in a 2" periscope to the disco, which then continue to the [2] four meter banks.
This all was connected in 1980 - with someone's approval

All the meter sockets feed individual 100a CBs w #2 wire going up to the apts.

The seven units have gas heat and cooktops, but electric range.
Common laundry
1000 ft^2 apts
My standard 220 demand load calcs are: 17k general, 0heat, 17k appliance, 0 dryer, 40k range
Totalling 74.5kVA and 310A at 240v

Here's the problem: the existing 4/0 TW is rated
in multifamily Table 310.15(B)(16) (formerly Table 310.16)
195a
Even w THHN and calling it 75^ its 230A
The existing main disconnect is 225A

The arcing at the socket was happening at the load to the individual unit so I don’t believe it has to do with the wire being too small as there is #2 to the unit.

The whole job comes from the Repair.
HOA can’t believe the existing was non compliant in 1980 and is fighting to just have the repair done - just replace the bad 4 meter bank.

If I could get approval to just upsize the service drop and the feed to the [2] 4meter banks, the buss would need to be 400a. Existing buss is 225A with 125 sockets

And on top of it the working clearances are 29” to the glass!

The nearest place to move the meters is about 30’ away from where the drop is anchored.
Away from the drop to the back of the lot.

Lights were flickering in one unit.
The main has never tripped.

So am I correct in thinking that the repair has brought this to light and there is no way to avoid a very costly [and some would say totally unnecessary overreach by local authority] or is there something I haven’t thought of?

Ampacities haven’t changed since 1980
Working Clearances haven’t changed.

https://photos.app.goo.gl/FUKQXzAEEBSUL3Wf7
how did this ever get approved in 1980?
 
Last edited:
Seven 1000sf units:
7000sf x 3va/sf=21000va
3000va x 7 sa =21000va

Subtotal 42000va

Demand factor: 1st 3000va @100% = 3000va
remainder @ 35% = 13650va

Subtotal 16650va
7 ranges demand 22000va

Total 38650va = 161@ 240v.

That leaves approx 64 amps for the house loads.
 
I agree with David's load calculation. And that is just how the assembly that you were called to was designed and allowed.

All the meter sockets feed individual 100a CBs w #2 wire going up to the apts.

The arcing at the socket was happening at the load to the individual unit so I don’t believe it has to do with the wire being too small as there is #2 to the unit.

Lights were flickering in one unit.
The main has never tripped.

With any luck, the arcing damage will not have taken the individual meter base to an utterly unrepairable condition.
 
Id just make a repair with some new parts. You should be able to get all that or at least a used one.
 
Id just make a repair with some new parts. You should be able to get all that or at least a used one.

I already ordered the custom Milbank that should fit in the same spot.
Took like 4 weeks from Texas

Actually the more interesting part is how the 2" periscope w the 4/0's is falling off the front of the asbestos shingle bldg
Looks like a gutter was leaking above for years and they hung the mast off a couple 2 hole straps w little wood screws in them
 
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