#6 AWG MV-105 wire

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Twophase

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USA
I am running 6.9kV to a 300HP motor, so the FLA is very low. I have sized a #6 AWG MV-105 wire for this purpose, but I noticed that many manufacturers do not have this size. Most start off with #2 AWG. Is there something that I am missing?
 
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Twophase

Member
Location
USA
I am running 6.9kV to a 300HP motor, so the FLA is very low. I have sized a #6 AWG MV-105 wire for this purpose, but I noticed that many manufacturers do not have this size. Most start off with #2 AWG. Is there something that I am missing?
Typo. Meant to say 200HP. Still used #6 because #8 seemed too small for comfort....
 

paulengr

Senior Member
Typo. Meant to say 200HP. Still used #6 because #8 seemed too small for comfort....

Uncommon. Maybe for some transformer feeders but otherwise wouldn’t be used. Even then inside gear it will be unshielded jumper wire. Outside it’s usually not insulated.

The general rule (IEEE Red Book) is that the cross over economically between MV and LV for motors is 500-1000 HP and that’s a 4160 argument. You are in the voltage class not generally used except above 5000 HP. Power electronics tends to push the upper end a little.

The issue is that insulation required greatly increases costs and sizes of the equipment and wiring as voltage increases whereas it decreases copper costs.

So conventional design calls for a fused switch, 6.9 kV to 600 or 480 transformer then a conventional starter and motor. I know of one case where they used 2300 V submersibles at 200 HP because that is the smallest diameter cable at 200 HP unshielded 4160 is larger overall even unshielded. Mining application so NEC is optional.

So yes very exotic what you are trying to do. Consider calling say Amercable of TF Cable. If you don’t mind buying 2000+ feet they will make you a batch.
 

Twophase

Member
Location
USA
what is nameplate amps of this motor? guessing about 23-25 amps?
Yup. Pretty low, but it is a custom motor for the application.


Uncommon. Maybe for some transformer feeders but otherwise wouldn’t be used. Even then inside gear it will be unshielded jumper wire. Outside it’s usually not insulated.

The general rule (IEEE Red Book) is that the cross over economically between MV and LV for motors is 500-1000 HP and that’s a 4160 argument. You are in the voltage class not generally used except above 5000 HP. Power electronics tends to push the upper end a little.

The issue is that insulation required greatly increases costs and sizes of the equipment and wiring as voltage increases whereas it decreases copper costs.

So conventional design calls for a fused switch, 6.9 kV to 600 or 480 transformer then a conventional starter and motor. I know of one case where they used 2300 V submersibles at 200 HP because that is the smallest diameter cable at 200 HP unshielded 4160 is larger overall even unshielded. Mining application so NEC is optional.

So yes very exotic what you are trying to do. Consider calling say Amercable of TF Cable. If you don’t mind buying 2000+ feet they will make you a batch.
Thanks for your reply. I am glad that there is no blatant NEC violation. I actually have a copy of the IEEE Red Book (as well as the Buff, Gray, White, and Orange books if they are relevant) do you have the reference? This is a good time for me to become more familiar with these standards.
 

paulengr

Senior Member
Yup. Pretty low, but it is a custom motor for the application.



Thanks for your reply. I am glad that there is no blatant NEC violation. I actually have a copy of the IEEE Red Book (as well as the Buff, Gray, White, and Orange books if they are relevant) do you have the reference? This is a good time for me to become more familiar with these standards.

Red book is one of those where the best thing is to read cover to cover. Should be required course for EEs. It covers basic system design principles and practices for industrial and commercial systems. There is a lot of “why things are the way they are”. It covers standard system voltages and voltage selection, basic system design issues such as choice of grounding systems. Everything else more or less gets into implementation details but none really cover design. For instance green book (grounding) describes every grounding system out there without ever covering why choose one over another.
 

paulengr

Senior Member
I thought it was a magazine mostly targeted to women? :)

Thats Redbook not IEEE Red book. Supposed to be for brides.

IEEE Std 141-1993, IEEE Recommended Practice for Electric Power Distribution for Industrial Plants (The IEEE Red Book)


See, bright red cover. Part of the “color books series”. Each one has a colored cover.
 

kwired

Electron manager
Location
NE Nebraska
Thats Redbook not IEEE Red book. Supposed to be for brides.

IEEE Std 141-1993, IEEE Recommended Practice for Electric Power Distribution for Industrial Plants (The IEEE Red Book)


See, bright red cover. Part of the “color books series”. Each one has a colored cover.
You are too serious.
 
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