Re: AFCI Law Suits
Roger,
Unlike a parallel arc (ex. NM stapled down too hard, or a badly pinched lamp cord), without load there is no series arc happening at all since there is no current on the break (i.e. no load = no arc).
With load, the most that can be drawn across a series arc is what the device itself is capable of drawing when it is running full blast. Imagine a temp pigtail lampholder with a busted pigtail causing a series arc in a lead - clearly the most you get out of that arc is directly related to the size bulb in the lampholder.
A series arc in the lead cord of a 1500W heater running full blast would be considerably more amps (and generated heat) than a series arc from say an aquarium bubbler with a bad lead cord.
Arc generated heat is related directly to available arc amps - this is why you can't weld worth a damn with the phone company's wires
, but you can with a Lincoln welder. For an arc, Amps=Heat.
It IS absolutely true that many series arcs would have to fizzle for a long time and cause enough damage that a parallel arc or GF develops before they're detected.
Obviously any arc under perfect conditions (laying in flash paper perhaps?), even brief tiny one could start a fire. The whole concept of the AFCI isn't about absolutes, its more about playing percentages.
Contained series arcs, even high powered ones (ex. loose receptical screw) have several chances to eventually trip an AFCI before the place burns down. They can develop into parallel's - the insulation can melt to the point there's a hot/neutral parallel arc (no longer load limited), they can develop into a neutral/gnd or hot/gnd GF.
The idea behind contained series arcs is the crap that contains them, even plastic boxes with plastic covers is supposed to be able to withstand a fair amount of hot crap for at least a little while before completely catching fire itself. Scaring a screw and melting a couple of inches of insulation, while certainly not a good thing, is also not enough to completely torch up a receptical and set the whole box and its cover on fire.
IMO, imperfect as they may be, the bottom line is - are you safer with them, or without them? They're cheaper than the cheapest funeral, and a lot cheaper than repairing a burnout.
I also think a lot of the complaints are due to sloppy box stuffing resulting in bootleg grounds then blaming the device. I bet if Romex were required to have an insulated gnd wire, a lot of these supposed false trips would vanish...because we're never going to get the people doing schlock to stop doing schlock.