Now is occuring in a second home. still no closer to finding out why. Separate circuit, different phase, no connections between circuits. Combination type AFCI. WTF?????
Interesting.
Help us, please, with some answers to previous questions, and we'll do our best to help with more ideas.
I note, with interest, that the AFCI and the "other circuit" are on different buses at both of your jobs. This is quite curious. The more detail you can give, the better.
At the post light job, did you try replacing the thermal (bi-metallic) photoeye with a solid state switch photoeye? If so, how did the behavior of the AFCI tripping change, if at all.
On the new trouble instance, what is the load (or loads) that are on the AFCI and non-AFCI circuits? New or old install? What is the age of the dwelling? If the install is old, and different from the dwelling's age, how old (ballpark will do)? What is the wiring method (NM, MC, AC, BX, EMT, flex, mixed, etc)?