Battery room explosion proof type fixtures

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shoffnerm

Member
I have a battery room with Sulfuric Acid type wet cell batteries...192 to be exact. Do you have any information on the type explosion proof
information I should be following to ensure the room is properly protected. Please specify any articles in the NEC or magazines.
 

rick5280

Senior Member
Re: Battery room explosion proof type fixtures

Article 480 of the 2002 NEC is the article you need to follow. The NEC handbook has a comentary following 480.9(A) which says that by following Article 480.9(A) you can keep this area from being classified. That is, by ventilating you change it from a classified area (Hydrogen?) to an unclassified area.

You do need to be worried about corrosion, in your raceways & boxes.

Rick Miell

[ August 13, 2003, 03:55 PM: Message edited by: rick5280 ]
 

dereckbc

Moderator
Staff member
Location
Plano, TX
Re: Battery room explosion proof type fixtures

shoffnerm, I assume you have eight strings of batteries installed in a phone office. If you have HVAC which provides normal air changes is sufficient to prevent hydrogen build-up, and that is enough to satisfy NEC 480.9

There are some local jurisdictions that may require a hydrogen monitor and an exhaust fan in the event HVAC fails.

The only I would be concerned is if the room is sealed, no HVAC, and no ventilation. Otherwise it should be OK
 

brian john

Senior Member
Location
Leesburg, VA
Re: Battery room explosion proof type fixtures

Derk:
Could be a single UPS? Some UPS systems utilize 192 cells.

We have numerous flooded lead acid batteries under maintenance contracts and ventilation is the used in all the installations.


Not saying corrosion may not be an issue but in 25 years of doing battery work, I have not seen this problem (boxes and fitting corroding
 

dereckbc

Moderator
Staff member
Location
Plano, TX
Re: Battery room explosion proof type fixtures

Brian it could be a UPS, 192 just works out for 8 48-volt strings. Doesn't matter, either way. I have designed many UPS and DC plants, some AHJ require extra ventilation some do not. As long as there is ventilation, there is no real danger. The biggest issue I run accross is spill containment for flooded batteries.

As you say corrosion is not an issue. I do not use enclosed raceways for DC cable rather cable ladder. The only place corrosion is an issue is at the battery term plates, inter-cell connectors, and cables that connect to the term plates. I use lead coated compression connectors with no inspection holes and all cables and terminal connections treated with "NO-OX". Or in other words follow the manufactures direction to the letter, and use compression connectors with a crimping tool that uses either circumcial or hexagon compression dies, no "pinch compression. Burndy makes a full line of connectors and tools for DC power work.

Good Luck

Dereck

[ August 13, 2003, 08:23 PM: Message edited by: dereckbc ]
 

brian john

Senior Member
Location
Leesburg, VA
Re: Battery room explosion proof type fixtures

in other words follow the manufactures direction to the letter.

The number of projects we get called into to correct issues where this is not followed bogles the mind.
 
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