Cold Cathode Flourescent Lighting

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I just started a new job and there is a pretty long overpass that was built about 5 years ago by an outside contractor and I have a question because I have never dealt with this type of lighting.

The supply is 120v and the secondary is 12,000v which is ground fault protected. The secondary wiring is installed in 1/2" rigid to the fixtures and the lamps are wired in series. The most common problem we are having is the GTO-15 wiring is curling up and pulling itself apart. There is moisture in the conduit and after talking to a sign supply rep, he said it is most likely corona discharge that is causing this. Any input?

What is the best solution for a situation like this?

The overpass is at close to 1/4 of a mile long and has 2 separate control stations with a photo cell controlling them.

On a side note, the insulators for these tubes/connections slide over the splice (wires twisted together with no wire nuts) are very brittle and like to break (tubes themselves) frequently when removed and I was also wondering if there is a better way to make this connection so I don't have to worry about breaking them during repair/replacement?

Thanks for your input.

P.S. Almost all/if not all of the supply wiring from the transformer to the lamps has been replaced by the previous electrician and I just replaced 3 sections (48') today that he previously replaced.
 

WIMaster

Senior Member
Location
Wisconsin
I think you're thinking distribution level medium voltage. What he's got on hand is a glorified neon sign.

I agree this is a glorified neon sign, but regardless the stresses on the insulation would be the same @12KV 0.005A as they would at 12KV 1 A an Idle XFMR.
Or am I completely lost yet again?
Voltage stress anyone? :blink:
I thought Corona was mentioned (not the beer).
No I don't see him running EMPOWERLINK mv-105 with an XLPE jacket here but I THINK I smell a insulation problem from here.
Again is the wire and termination rated to handle the 12KV voltage or is it rated for 600V?
 

Electric-Light

Senior Member
I agree this is a glorified neon sign, but regardless the stresses on the insulation would be the same @12KV 0.005A as they would at 12KV 1 A an Idle XFMR.
Or am I completely lost yet again?
Voltage stress anyone? :blink:
I thought Corona was mentioned (not the beer).
No I don't see him running EMPOWERLINK mv-105 with an XLPE jacket here but I THINK I smell a insulation problem from here.
Again is the wire and termination rated to handle the 12KV voltage or is it rated for 600V?

Also, we don't know if we're dealing with 12kV @ 60Hz or 20,000Hz.
Neon transformers are better called ballasts than a transformer by their function. It is very much like a slimline ballast.

The traditional loosely coupled current limiting design is extremely inefficient, so the newer "electronic transformers" use HF flyback and puts out HF voltage.

At 20Khz, its far more susceptible to leakage from capacitive coupling.
 
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