Conduit Foam Sealant (Raceways, Combiner Panels, Inverters)

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rakish66

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Location
PNW
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Electrical Engineer
A discussion recently came up as to what requirements, if any, are there for the types of sealant allowable for conduits per the NEC.

I've come across some sites that have expandable foam (like GreatStuff) in AC Combiner Panels, Sub Panels, Inverters, etc.
Is there any code violation or other issues that could arise for using the foam in these applications?

NEC 300.7(A) only dictates the requirement to prevent the circulation of air and doesn't specify types of sealants.

It seems there is only a temperature requirement. Is there also a flammability requirement?
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
A discussion recently came up as to what requirements, if any, are there for the types of sealant allowable for conduits per the NEC.

I've come across some sites that have expandable foam (like GreatStuff) in AC Combiner Panels, Sub Panels, Inverters, etc.
Is there any code violation or other issues that could arise for using the foam in these applications?

NEC 300.7(A) only dictates the requirement to prevent the circulation of air and doesn't specify types of sealants.

It seems there is only a temperature requirement. Is there also a flammability requirement?
It seems to me it is a good option. Unfortunately it is not listed for use inside of conduit, so some people claim it is inappropriate.
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
The 2020 code added the following language to that section.
Sealants shall be identified for use with cable insulation, conductor insulation, a bare conductor, a shield, or other components.
 

tom baker

First Chief Moderator & NEC Expert
Staff member
Location
Bremerton, Washington
Occupation
Master Electrician
The American polywater works great and can be removed. The great stuff is a poor choice, not identified and be difficult to remove. Monkey poo is a viable option
 

roger

Moderator
Staff member
Location
Fl
Occupation
Retired Electrician
I once asked DuPont for a letter supporting using Great Stuff around conductors inside conduit, they would not oblige saying to ask the inspector. I told the tech support people I would not be asking if the inspector had not requested it. I quit using Great Stuff pretty much for everything after that.
 

garbo

Senior Member
I started using bathroom silicone caulk to seal wires running into walk in refrigerated units.& freezers starting in early 1970's but never gave it much thought. Went back years later and replaced old wires with type TW insulation and both the silicone and insulation were in great shape. Saw some guys use ducseal that in the time always cracks and appear to then let air flow thru causing condensation. Now retired but would only use a labeled product today.
 

winnie

Senior Member
Location
Springfield, MA, USA
Occupation
Electric motor research
The American polywater works great and can be removed. The great stuff is a poor choice, not identified and be difficult to remove. Monkey poo is a viable option

In your experience how easy is it to remove the polywater foam? I have no experience with it.

Thanks
Jon
 
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