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Copper wire lifespan

Merry Christmas

anbm

Senior Member
Location
TX
Occupation
Designer
What is typical copper wire lifespan? I have a project, the building is 30 years old, we replace some motors and the client asked if we can keep/re-use the wire for another 20 years? Should they hire an electric testing company to test and confirm?
 

infinity

Moderator
Staff member
Location
New Jersey
Occupation
Journeyman Electrician
IMO modern conductors with thermoplastic insulation should last at least 100 years under normal conditions There are thousands of homes here in Northern NJ that are 100 years old and they're still utilizing the old tinned copper conductors with inferior rubber insulation.
 

kwired

Electron manager
Location
NE Nebraska
Occupation
EC
IMO modern conductors with thermoplastic insulation should last at least 100 years under normal conditions There are thousands of homes here in Northern NJ that are 100 years old and they're still utilizing the old tinned copper conductors with inferior rubber insulation.
The rubber is likely fine if undisturbed, not subjected to sunlight, and never been overloaded for any extended periods of time. But flex it and it may crack or even crumble.

To the OP the copper lasts virtually forever if never subjected to something that will corrode it away. Insulation is what deteriorates for the most part. The thermoplastic insulation types should last very long time if never subjected to overheating, or sunlight.
 

infinity

Moderator
Staff member
Location
New Jersey
Occupation
Journeyman Electrician
The rubber is likely fine if undisturbed, not subjected to sunlight, and never been overloaded for any extended periods of time. But flex it and it may crack or even crumble
Yup that was my point. The tinned copper with rubber insulation is garbage and is still going 100 years later. Thermoplastic should outlast that by decades.
 

kec

Senior Member
Location
CT
Occupation
Electrical Contractor
it's a element. They make money with it. Should last forever.
 

NoahsArc

Senior Member
Location
Illinois
Occupation
Residential EC
Older cloth wiring won't last more than 70 years, but I imagine newer plastic insulation lasts a bit longer than that, though it will get brittle over time and be increasingly hard to maintain as it ages.
 

Jraef

Moderator, OTD
Staff member
Location
San Francisco Bay Area, CA, USA
Occupation
Electrical Engineer
Unless subjected to corrosive elements, the copper itself will last thousands of years.

“Electrical Wire” however includes insulation that can become compromised long before the copper has and problems. You can test the insulation integrity, which tells you if it is good today, but past or present condition is not a reliable indicator of future performance. Still, if it’s less than 50 years old, I wouldn’t be too concerned.
 
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