Core size for 1 1/4 rigid aluminum conduit

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Saturn_Europa

Senior Member
Location
Fishing Industry
Occupation
Electrician Limited License NC
What size core would you drill to pass 1 1/4 aluminum rigid conduit. I looked it up and the OD was 1.66"

I was thinking 1 3/4 or 2". It's a cinder block wall. Looking for some advice. What did you use to seal around the conduit?
 

SceneryDriver

Senior Member
Location
NJ
Occupation
Electrical and Automation Designer
What size core would you drill to pass 1 1/4 aluminum rigid conduit. I looked it up and the OD was 1.66"

I was thinking 1 3/4 or 2". It's a cinder block wall. Looking for some advice. What did you use to seal around the conduit?

1-3/4" if you can aim well. 2" if not so much. Pack in some fiberglass for backing, and use mortar to seal.



SceneryDriver
 

JFletcher

Senior Member
Location
Williamsburg, VA
What size core would you drill to pass 1 1/4 aluminum rigid conduit. I looked it up and the OD was 1.66"

I was thinking 1 3/4 or 2". It's a cinder block wall. Looking for some advice. What did you use to seal around the conduit?

2", especially if you are buying the core; 2" could also do 1.5" conduit. What I sealed it with would depend on if it's a rated wall, interior/exterior, hazardous location, etc.
 

Cow

Senior Member
Location
Eastern Oregon
Occupation
Electrician
A 2" core gives you roughly an 1/8: all around the pipe. 2.5" core gives you 3/8" around the pipe. I use nonshrink grout. If you're wet coring the hole, you'll end up with a nice clean hole, so I'd use a 2.5" core just to have some space around the pipe to pack the grout in. If you dry core it, you usually end up with somewhat of a blowout or rough edge hole even if you hit it from both sides so you could use a 2" core and still have room to pack some grout in the hole it leaves behind.
 
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