current imbalance

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jociha

Member
I have a building with a 1200a 480v 3p 4w. The 480 supplies power to 3 transformers for 208/120 building loads on 3 seperate breakers. It also supplies 480 3p power to a chiller panel with four commpressors on its own breaker and a pump panel with four pumps on its own breaker. All the moters are 3 phase, and the voltage is a little high a-b=498, a-c=496, b-c=488 and a-gr.=287, b-gr.=279, c-gr.=280. The problem is all moters draw more amps on a-b phase. comp. 1 69a,64a,61a. Comp.2 73a,62a,59a.The comp. tags are 81a. Pump 1 3.67a, 3.25a, 3.17a.and so on. There are 3 transformers on pole near building. One is phisicly larger but i don't know act. size. thanks, john
 

bennie

Esteemed Member
Re: current imbalance

Are these voltages with no load? If not can you make a no load measurement?
 

jociha

Member
Re: current imbalance

These voltages are load and no load, the voltage changes a bit thru the day but the load has no effect.
 

bennie

Esteemed Member
Re: current imbalance

A phase appears to be about 2 per cent higher than B and C. The tap setting may be wrong.
The A phase on the motors will draw more current due to the higher voltage.
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
Re: current imbalance

One is phisicly larger but i don't know act. size.
This seems strange for a 480 volt, 3 phase, 4 wire system. Normally only banks that supply 120/240, 3 phase, 4 wire systems use one larger transformer and one or two smaller ones. The difference in the impedances of the transformers could be the cause of the voltage and current inbalance.
Don
 

jociha

Member
Re: current imbalance

Well looking up at the transformers i see 1 tap from each of the 3 transformers going down the pole to the building and 1 tap from each trans. all connected together to a smaller wire with a white stripe i assume is the neutral.
 

bennie

Esteemed Member
Re: current imbalance

Is this voltage and current differential a recent development? Have you consulted the utility company?
 

jociha

Member
Re: current imbalance

The building is about 6 years old and there has not been a lot of equipment faiulure but i am told this has been there as far back as the first year, maybe since day one and the new owners would like to address this problem.Thought i would check with everyone before i call the utility co.
 

charlie

Senior Member
Location
Indianapolis
Re: current imbalance

Quit checking and call the electric utility! They can check the nameplate impedances of all three transformers to verify that they match. There may also be a problem with one of the transformers or a bad connection. The physical size of the transformer has no bearing except that one is probably older or from a different manufacturer than the other two.
 

bennie

Esteemed Member
Re: current imbalance

Charlie: Would the difference in voltage be present with an open circuit measurement?

This appears to be a mis-match in turn ratio of the transformers. What do you think?
 

charlie

Senior Member
Location
Indianapolis
Re: current imbalance

Bennie, it could be a multitude of things but I think the problem is an impedance mismatch. It could be a problem with the turns, the wrong tap, unbalanced loads on the primary conductors, etc.

It may or may not show up under no-load conditions. The bottom line is that I can't answer your questions, sorry, Charlie.
I love signing my name that way. :D
 

bennie

Esteemed Member
Re: current imbalance

I understand...I was thinking of an open secondary only, of course the primary is a closed circuit and impedance will be a factor.
This sounds like a make do installation on a Monday morning.
 

jociha

Member
Re: current imbalance

I will call the utility today, just wanted to check all posibilities first, thanks to all. john
 

bennie

Esteemed Member
Re: current imbalance

jociha: Please keep us informed regarding the resolution of this issue.

Thanks: Bennie
 

hurk27

Senior Member
Re: current imbalance

Charlie doesn't this sound like the utility boosting the primary to much to overcome voltage drop? had this happen once. had the same results the voltages being to high we have this problem now on house feeds as NIPSCO says there is nothing wrong to have 128-132 volts between the hot and neutral and it is causing for alot of blown bulbs. But they wont budge. Two weeks ago they had a 972 volt spike that lasted for more than 15 seconds. and did alot of damage to appliances in homes around Portage. they are telling the homeowners that it was an act of god and there not responcable but there was no storm or any weather related problems that tuesday morning. some of these people lost everything TV's, vcr's, GFCI's. the ones that had a few surge suppressors just had to reset there mains and the branch breakers of course the suppressors had to be replaced. But they held and some were even able to trip a 200 amp main.
 

charlie

Senior Member
Location
Indianapolis
Re: current imbalance

Wayne, the voltage variations are set by the IURC, check out the IURC site for more information. This covers other rules as well and, I suspect, they would not want you to know about this document. ;)
 
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