Dissimilar Metals

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T's C6

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We have a 4/0 bare grounding conductor going around a module ouside of it, the contractor used unistrut straps (B-Line B1508S) to attach it to unistrut. Is there a problem with dissimilar metals corroding, it is by the ocean (Prudhoe Bay, AK)?
 
We have a 4/0 bare grounding conductor going around a module ouside of it, the contractor used unistrut straps (B-Line B1508S) to attach it to unistrut. Is there a problem with dissimilar metals corroding, it is by the ocean (Prudhoe Bay, AK)?
In a word, yes!

Look to use insulating plastic bushings or similar measures to keep the two metals from direct contact.
 
Bare copper conductors are installed inside steel raceways everyday.

I am not so sure it is an issue to worry about.

Contact over a very wide area (as inside a steel raceway) is not going to pose the same level of corrosion problem as a few small point contacts.

Current density determines the degree to which a particular small part of the wire will be corroded.

Also, FWIW, inside a steel raceway will not be as bad as with direct salt spray exposure.

The true test will be in watching the support area over the first year. Then it will be time to make a decision on whether to do anything. A thick enough wire will last a lot longer. :)
 
Contact over a very wide area (as inside a steel raceway) is not going to pose the same level of corrosion problem as a few small point contacts.

Current density determines the degree to which a particular small part of the wire will be corroded.

Also, FWIW, inside a steel raceway will not be as bad as with direct salt spray exposure.

The true test will be in watching the support area over the first year. Then it will be time to make a decision on whether to do anything. A thick enough wire will last a lot longer. :)
Where can we find a formula/table for calculating this corrosion factor?;)

Do we have to tag it with an expiration date at which time it should have corroded enough that it soon needs replaced:cool:
 
Forgot to mention that solid will last a lot longer than stranded.
Although 4/0 solid would be a lot more like a rod electrode than a GEC.
 
We have a 4/0 bare grounding conductor going around a module ouside of it, the contractor used unistrut straps (B-Line B1508S) to attach it to unistrut. Is there a problem with dissimilar metals corroding, it is by the ocean (Prudhoe Bay, AK)?

http://www.hydra-zorb.com/

use these to strap the 4/0 to the strut..

if it's current carrying conductors, use a non ferrous strut to prevent induction heating
of the conductor. i've used them in a number of places.

 
Those clamps are zinc coated. With a copper/zinc cell the zinc is the anode and will be the part that is corroded away.
 
slightly off topic but I am on a job currently and the project manager has stainless steel air lines he is going to put on my rack, I advised him that he should look into the insulating strut straps because of the dissimilar metals. I was kinda talking out my rump becaus i really don't know if it's the galvanized unistrut or the stainless steel tubing that will give way first.
 
Nothing will happen in terms of dissimilar metals. Stainless steel doesn't react very much with anything.
FIFY


That lack of reactivity is one reason that stainless fittings (bolts, screws, washers) are used to connect dissimilar metals (e.g. aluminum vs steel).
The other reason is that its electronegativity is roughly halfway between that of the two metals mentioned above.
 
I think you used that word on me once before. I had to look it up again.

For Chem101 just remember it's from bottom left to upper right on the periodic table.

But let me ask you, when a test question says to identify the element with "greater electronegativity" what are they asking for? (imagine a number line)
 
#4 bare or 4/0 ?? solid or stranded??

#4 bare or 4/0 ?? solid or stranded??

We have a 4/0 bare grounding conductor going around a module ouside of it, the contractor used unistrut straps (B-Line B1508S) to attach it to unistrut. Is there a problem with dissimilar metals corroding, it is by the ocean (Prudhoe Bay, AK)?

did you mean #4 bare or 4/0 ?? solid or stranded?? 4/0 solid would be kinda hard to manage......
 
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