Re: Drilling and Tapping
To start with I would like to say Harbor Freight sells a real nice 115 pc set of drills in number, letter and fraction sizes.
The best way to arrive at your size especially if you are working with special size taps where they don't tell you what the drill size is.
Is subtract the pitch of the thread from the diameter. Example: 1/4-20 divide 1.000 by 20 = .050, subtract .050 from .250 = .200. This is your drill size.
Example: 5/16-18. 1.000 divided by 18 = .055. Substract .055 from .312 = .257, this is your drill size.
If you are dealing with number sizes such as 6-32, 8-32, 10-32, they start at 0 which is .060 and they graduate in .013.
A 10 would be 10 times .013 = .130 plus .060 = .190, pitch is 32.
1.000 divided by 32 is .031. .031 minus .190 is .159, this is your drill size.
Look on your decimal equivalent chart or drill box and it will tell you what it is. Closest drill to .200 is .201, #7drill. Closest drill to .257 is .257, letter F. Closest drill to .159 is .159, #21 drill.
This will help you through your project.
Ron