I have a similar and related question.
Suppose the transformer is a service transformer owned by a utility. Suppose the utility wants to feed 5 separate customers with that transformer. Each customer needs (4) parallel 500kcmil service conductors. Therefore, each secondary spade on the transformer will have 20 conductors attached.
Can anyone elaborate on the options for making these connections.
1. Can standard transformers accomodate this many conductors and support the weight? IEEE c57.12.22 may say something about this but I don't have a copy.
2. Are there listed enclosures available which expand the number of secondary connection points?
I'm guessing:
1. This is a 208Y secondary, maybe in the 2MVA range, does not exceed 2500kva.
2. Service to each customer is 1500A.
3. Customers are commercial not industrial
4. 5 customers, (4-500/phase, 4 - neutral, 4 grounding conductors)/customer = ~100 conductors in the xfm secondary
Not that any of this matters much, but it helps to get my head wrapped around the issues.
IEEE c57.12.22 addresses the xfm pad size and hole arrangement. It is not clear to me that it covers 208V xfm above 1500kva..
The weight wouldn't concern me - the conductors should be formed in place such there is no stress on the pads.
All of the enclosures with buses inside to expand the number of connection points, that I have seen, were locally fabricated and were not listed. I don't know of a requirement for being listed. But if your customer spec is to list, have them built by a NRTL panel shop.
Even if you get this enclosure, you still have to get 7500A (nominal) of capacity from the xfm secondary pads over to the enclosure. I don't see you gained anything. About the same number of cables in the secondary compartment.
Just curious - have you asked for a cut sheet/specs on the xfm being supplied? The utility surely has this since they are buying the xfm.
Stacking lugs are available such as these
http://www.burndy.com/products/product-by-category/mechanical/mechanical-aluminum.aspx
Another thought about the utility purchased transformer:
I highly suspect the utility has done this before. Call your buddy at the utility and ask for some education.
One more thought:
I am a real big fan of talking to journeyman that do this type of work. They tend to know a lot more than I do about hooking up wires. Call the contractors where your company has a working history. That should give an incentive to help. And if they are ones that could likely get the job, there should be plenty of incentive to help out
ice