E-stop location

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buzzlectric

Member
Location
Iowa
we have a custom built conveyor/cure line , we need to know the proper locations and quantities of e-stops we need. would this be covered in NFPA 79 manual?
 

pfalcon

Senior Member
Location
Indiana
Re: E-stop location

NFPA-79 '02

10.7 Devices for Stop and Emergency Stop.
10.7.1 Location and Operation.
10.7.1.1 Stop and emergency stop pushbuttons shall be continuously operable and readily accessible.
10.7.1.2 Stop or emergency stop pushbuttons shall be located at each operator control station and at other locations where emergency stop is required.

So you must have one for every operator station. And there must be additional PBs wherever they are likely to be needed. The pull cable is a sound idea; otherwise you may end up placing a button every 5' down the conveyor so that one is always in reach.
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
Re: E-stop location

Originally posted by pfalcon:
NFPA-79 '02


10.7.1.2 Stop or emergency stop pushbuttons shall be located at each operator control station and at other locations where emergency stop is required.
I love stuff that is very helpful like this. you have to put one wherever one is needed.

[ January 19, 2006, 10:08 PM: Message edited by: petersonra ]
 
B

bthielen

Guest
Re: E-stop location

This is a very vague description.

How do you know you covered all of those places where one may be needed until the time you actually need it presents itself?

Using pull-cords or placing pushbuttons every couple feet may not cover every potential situation. If I'm wrapped up in a conveyor in such a way that I can't reach the pushbutton or pull-cord then the safety circuit is rendered ineffective. Sometimes that can be as simple as the angle at which I am trapped and not the distance to the safety switch actuator.

This does raise a question of what is adequate enough to be valid.

Bob
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
Re: E-stop location

As best I can determine, there actually is no standard for this kind of thing.

OSHA only says you have to conduct a hazard analysis and somehow the outcome of that analysis tells you where the estops go.
 

dbaird

Member
Location
Dayton, OH
Re: E-stop location

Most countries have "Risk Assessment" standards/procedures for working out this type of problem i.e. US has ANSI B11; Europe EN292.

Here is a good generalization of such procedures:

Guidelines
 

peteo

Senior Member
Location
Los Angeles
Re: E-stop location

The NFPA codes look more like fire protection than anything else (to me.) Possibly OSHA rules would apply here, or ANSI or NEMA standards. Not that I know anything about your situation. Your state's web site would be the place to start for specific requirements. A search of federal OSHA shows some research to be done, as in
http://www.osha.gov/pls/oshaweb/searchresults.category?p_text=conveyor&p_title=&p_status=CURRENT

Found an informative 4 page brief on conveyors in food industries (CE areas; touchproof, government interference, etc) at
www.hse.gov.uk/pubns/fis25.pdf
possibly you'll find something for your state like this

Might consider interlocked plexiglass shields, mats, and light curtains. The major interlock and safety curtain makers have reps here in the US you can talk to freely... Google 'safety relay' if you don't know anyone.
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
Re: E-stop location

risk assessment is a tricky business.

by making minor changes in your assumptions you can get just about result you might want.

in the end, while you have to make the effort to do the risk assessment, it generally comes down to a gut feel.

I am of the opinion that the risk assessment is helpful in making the call, but I don't think it is definitive.
 
B

bthielen

Guest
Re: E-stop location

I doubt that a risk assessment, other than perhaps the fact that one was actually performed, would hold much water in reducing liability in court either.

I agree with Bob that it is only a tool that can help with the decisions about the safety cirtuit.
 
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