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tbab930:
What do you mean the "electrical magnetic fields" were too high? What was measured? What instrumentation? Are you talking about radiate energy, electric fields only, magnetic fields only, ground currents, or ground potential differences?
If this CATV cable is brought into the lab in question and is not terminated to anything, then is the problem present?
If you connect a 10 ft wire to the center conductor of the wire and lay this on the floor, and still no connections, then is there a problem?
If you can find a fiber optic interface that will transfer the CATV signal, then you can provide ground isolation. From your description a ground loop may be your problem.
Pierre:
I would not necessarily agree that "correct grounding/bonding" is a solution to this or other noise related problems. What does "correct grounding/bonding" mean. This is sort of like saying a "good ground" will solve your problem. Is 25 ohms to earth a good ground, is 1 ohm, or something else?
Suppose I have two CNC machines fed from a bus to the main panel. Each has an EGC to the main panel. The main panel has an earth ground. The machines are spaced about 2 feet apart. Each machine has its own supplemental earth ground (may be good or bad but experimentally is not important). All electronics in these machines are referenced from the machine chassis. This means connected thru the EGC back to the main panel. There is no neutral wire to the machines because they are a delta load. There is no 120 at the machines, only delta 240. RS232 common is referenced to the machine chassis.
Direct RS232 communication is by separated cables to a single computer. The computer gets its chassis grounded via the EGC of its outlet back to the main panel. Its RS232 is referenced to its chassis. Direct RS232 connection means that there is a moderately low resistance connection of all used leads between the the computer and the CNC. Maybe #22 wire for these connections. Twisted pairs individually Beldfoil shielded are used for the signal lines.
Both CNCs are the same model but built about 2 years apart. With servos on communication can exist with only one machine, the older one. With servos off it is possible to communicate with both machines. The newer machine has brushless servos, and the older DC servos.
The cable distance betwen computer and CNCs is about 75 to 100 feet.
Optical isolation of the RS232 communication path eliminates the problem with the newer machine.
The problem is the high impedance in the ground path to the high frequency noise generated by the brushless servo system. A 0000 cable from CNC common (chassis) to computer common might solve this problem, but optical isolation eliminates the problem and provides a much greater noise margin than would ever be realistically obtained with a large conductor.
Should the CNC manufacturer try to reduce this noise problem? Probably not because it causes no other problem than with direct RS232 communication.
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