Equipment ground conductor upsized for voltage drop

cppoly

Senior Member
Location
New York
How does upsizing an EGC work if instead of upsizing in the traditional sense (lets say 500 kcmil to 600 kcmil), several additional sets are added in parallel.

Example: 800A OCPD has six (6) sets of 500 kcmil run in parallel. What size EGC would be required to be run in each set?
 
Separate conduits? Each must be sized as if it was the only one for all six sets, up to matching the ungrounded conductors.

So if 800A OCPD could be satisfied with two sets of 600 kcmils (820 amp) = 1,200 kcmils, then having six sets of 500 kcmils = 3,000 kcmils which is 3,000 / 1,200 = 2.5 increase.

So would that mean if a 1/0 EGC (105,600 circular mil) is sized for an 800A OCPD, then an increase of 2.5 times would be 105,600 x 2.5 = 264,000 mil = 264 kcmil = 300 kcmil (next size up) PER set??
 
So if 800A OCPD could be satisfied with two sets of 600 kcmils (820 amp) = 1,200 kcmils, then having six sets of 500 kcmils = 3,000 kcmils which is 3,000 / 1,200 = 2.5 increase.

So would that mean if a 1/0 EGC (105,600 circular mil) is sized for an 800A OCPD, then an increase of 2.5 times would be 105,600 x 2.5 = 264,000 mil = 264 kcmil = 300 kcmil (next size up) PER set??
Looks good. If you had a metal raceway that qualifies as an EGC the 2020 and 2023 {NEC 250.122(B)Exception} would allow you to not increase the EGC size.
 
So if 800A OCPD could be satisfied with two sets of 600 kcmils (820 amp) = 1,200 kcmils, then having six sets of 500 kcmils = 3,000 kcmils which is 3,000 / 1,200 = 2.5 increase.
There is some ambiguity to using this approach--in 75C copper, 800A ampacity could be achieved with 2 sets of 600 kcmil, or 3 sets of 300 kcmil, or 4 sets of 3/0, or 5 sets of 2/0, or 6 sets of 1/0. Those are total kcmils of 1200, 900, 671.2, 665.5, or 633.6, respectively. Depending on which of those 5 options you take as your base case, 6 sets of 500 kcmil would give you a upsizing multiplier of anywhere from 2.5 to 4.7.

Your choice to compare to 2 sets gives you the smallest multiplier among those options and hence the smallest sized required EGC of 264 kcmil. If an inspector argued that since you have installed 6 sets, the proper base case is 6 sets of 1/0, so your upsizing multiplier is 4.7, so you need to use a 496 kcmil EGC in each set, it would be hard to rebut that based on the ambiguous wording of 250.122(B).

Cheers, Wayne

P.S. I guess you could also compare to 2 sets of 900 kcmil all in a single conduit, so now your multiplier is only 3000/1800 = 1.67, and you only need 176 kcmil EGC, or 3/0. If you are free to compare to any configuration of your choosing.

P.P.S. Under a regime where the AHJ requires you to compare based on the number of conduits you've actually run, and the least cross-sectional area option for the required ampacity, you could reduce the required EGC size by running fewer conduits (plus you'd need fewer parallel EGCs to boot). For example, for 2 conduits the options are 2 sets of 600 kcmil, or 4 sets of 250 kcmil (0.8 ampacity adjustment), or 6 sets of 3/0 (0.7 ampacity adjustment), for total areas of 1200 kcmil, 1000 kcmil, or 1007 kcmil. So now the worst case multiplier is only 3.0, and you'd only need a 317 kcmil EGC.
 
Your choice to compare to 2 sets gives you the smallest multiplier among those options and hence the smallest sized required EGC of 264 kcmil.
The wording in 250.122(B) is rather weak but it would not compel you to calculate this in a way that would not allow you to use the smallest up-sized conductor. If starting with 2-sets of 600's ends up giving you the smallest EGC size then you can use that.
 
The wording in 250.122(B) is rather weak but it would not compel you to calculate this in a way that would not allow you to use the smallest up-sized conductor. If starting with 2-sets of 600's ends up giving you the smallest EGC size then you can use that.
2023 NEC 250.122(B) says "If ungrounded conductors are increased in size for any reason other than as required in 310.15(B) or 310.15(C), wire-type equipment grounding conductors, if installed, shall be increased in size proportionately to the increase in circular mil area of the ungrounded conductors."

As I said previously, I don't see anything in that language that could be used to rebut an inspector saying of the install under discussion "you installed 6 conduits, and so the smallest size conductor in each conduit that has adequate ampacity is 1/0. You've put in 500 kcmil instead, so the increase in size is 1/0 to 500 kcmil."

Cheers, Wayne
 
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