I have carefully read API 6.5 and NEC 500.7(K).
If the installation goes beyond 40% levels is C1D2 equipment permitted to stay energized?
In C1D1 areas where C1D2 equipment is installed (as permitted using the protection method of 500.7(K)) does C1D2 equipment remain suitable during infrequent (but possible) gas concentrations > 40% LEL?
Or does the rule flip flop?
In fairness to its advocates, it’s difficult for me to answer your questions because, as I said, I don’t generally like this protection technique. The NEC is inadequate in its description of proper use. Since I have endorsed RP 500, I’ll do my best though.
Section 6.5.2e says. “…sensing a gas concentration of 40 percent LFL (maximum) or a gas detector system malfunction should both activate an alarm …
and initiate automatic disconnection of power from all electrical devices in the area that are not suitable for Division 2.” This would imply that that Division 2 equipment could continue to operate. The next reasonable question, of course is “How long?” The only significant clue is in the Note,
“In the case of sensing 40 percent LFL or a gas detection system malfunction, corrective action to reduce the gas concentration should be initiated immediately.” Obviously, it can’t be permitted to continue indefinitely, but there is no definitely specified time limit either.
My opinion? If the system hits 40% LEL, it will hit full LEL fairly quickly since a significant leak has most likely developed. That may not be an absolute certainty; it could be a detector malfunction – but it’s a good bet. So in absence of absolute certainty of a detector malfunction, personally, I’d recommend an orderly shut down for anything not suitable for Division 1.