estimating yearly electrical costs for three and single phase motors

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pageman

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what would be the most accurate method to determine the annual operating costs for three phase and single phase AC motors ranging from 1 to 50 hp. Do you determine kw's and multiple by number of hours in service for kwh and then multiple by cost per kilowatt hours? Thanks for the help
 
pageman said:
what would be the most accurate method to determine the annual operating costs for three phase and single phase AC motors ranging from 1 to 50 hp. Do you determine kw's and multiple by number of hours in service for kwh and then multiple by cost per kilowatt hours? Thanks for the help

that would be an obvious way.

however, most motors of this size are used in an environment where the actual electricity cost is variable based on the time when the electricity is used.
 
thanks,

just checking. Just to verify, for three phase motors kw=a*1.73*v
and single phase kw=v*a
I just can't take hp and convert to KW since won't take into account three phase multiplier
 
Not quite. For three phase, VA = A * V * 1.732, for single phase VA = A * V. In both cases, the product is volt-amperes, which includes both real and reactive power.

In general you only get charged for real power, however large facilities will also be charged if they have poor power factor.

On top of this, you need to figure out the correct amp value to use. For motors, you cannot simply use the nameplate full load amp value, because the current drawn by the motor will change as the mechanical load changes. A 50 hp 480V three phase motor with a mechanical loading of 25hp will draw similar current to a 25hp 480V three phase motor supplying the same mechanical load; there will be differences in efficiency and power factor, but I would expect the real current drawn in both cases to be within about 10% of each other.

You can convert directly from horsepower developed to watts; W = hp * 746 / efficiency. The numbers that you need to find to do your comparison are the efficiency values at the mechanical load. You will find that single phase motors of similar quality and rating will be nearly as efficiency as three phase motors.

-Jon
 
Another more accurate way would be to rent some data logging equipment and measure your motors over a period of time then multiply to find a years useage. We've done this before for one of our plants that has to switch to a generator occasionally.
 
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