Ham Radio Towers & NEC Bonding Requirements.

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dereckbc

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Pretty sure I know thee right opinion, but want to hear your views. Hopefully I can describe the application clearly to minimize confusion.

First what I am NOT TALKING about is a tower or Antenna Mast located on or next to a building. I know what the Bonding requirements are in that application as I have made a career out of that on the commercial side. Ham Radio operators have a lot of misconceptions about bonding and what they call a RF Ground is outside the scope of NEC but there is a Gray Line. So here goes.

Ham Radio Operators operating on the lower frequencies of 14 Mhz and below operate be on what is called a 1/4 wave vertical antenna, and the antenna is the Tower itself and can be anywhere from 33-feet to 200 feet in height depending on the frequency of operation. Lower the frequency, taller the tower. The Towers will be located some distance from the building roughly as far as the tower is tall.

The Tower itself is the radiator and physically isolated from the Tower Base mounted on Ceramic Isolators. In other words it is electrically Floating. With this type of installation, requires an RF Ground to operate against. The RF Ground is constructed or copper wire radials, and the radials are as long as the tower is high. Thus why the tower is located away form the building. There will be as few as 8 radials up to 180 radials. The radials may be bare or insulated, laying on top of dirt or trenched in a few inches below the surface. A fairly typical installation uses #14 AWG THHN.

OK the transmitter is located in the building some distance away, and there is a COAX that runs from the Transmitter out to the Tower. Center Conductor connected to the Tower, and the shield connected to the Radials. Hopefully I painted that picture in your minds correctly.

So now the question. Is there any requirement from the NEC to bond the RF Ground Radials to the Building Ground Electrode System?

I say NO there is not, but physically it is bonded unintentionally via the Coax Shield.

However I would say best practice is to run a 4 AWG Bonding conductor from the building GES to where the Radial join together at the tower so as to shunt as much lightning current off the Coax to earth as possible.

Now here is what is really scary and most Hams have been told to do. They sink a Ground Rod or two where the Coax enters and fail to bond them to the GES. They are under the impression th eRF Ground must be isolated from the AC Service ground. They bond the ADU to their isolated rods thinking this protects them which is false and extremely dangerous. They fail to realize their Antenna Coax Shield makes the bond through their Radio > Power Supply > AC Power Cord inviting lightning in and travel through their house wiring. I digress, lets stick with the one question on RF Ground Radials.

FWIW Commercial AM Radio Broadcasters use this method.

THX
 
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However I would say best practice is to run a 4 AWG Bonding conductor from the building GES to where the Radial join together at the tower so as to shunt as much lightning current off the Coax to earth as possible.

Now here is what is really scary and most Hams have been told to do. They sink a Ground Rod or two where the Coax enters and fail to bond them to the GES. They are under the impression the RF Ground must be isolated from the AC Service ground. They bond the ADU to their isolated rods thinking this protects them which is false and extremely dangerous. They fail to realize their Antenna Coax Shield makes the bond through their Radio > Power Supply > AC Power Cord inviting lightning in and travel through their house wiring. I digress, lets stick with the one question on RF Ground Radials.

FWIW Commercial AM Radio Broadcasters use this method.

THX

OK

First: I have dealt with AM broadcast towers and commercial AM station installations for the last 45 years.

That being said: Any quality AM broadcast tower (commercial station) will have a copper STRAP..not a wire, a 3 or 4"wide STRAP running from the radial wire junction point at the base of the tower to the building and tied at some point to the AC ground.

This 'main' strap continues inside, directly to a specified ground point inside the transmitter cabinet and additional grounding straps branch out from there: to each studio, to every equipment rack, etc.

In addition to the additional lightning protection, this strap keeps everything at both RF and AC ground potential.

The reason for strap, not wire, is that strap has a much lower impedance at RF frequencies.

To NOT do this at a commercial-power-level AM installation ( 1000 watts and up) is to turn every semi-conductor junction in the building into a crystal radio.

So the short answer is yes, tie them together.

That's my opinion, but bear in mind that this advice is worth EXACTLY what you have paid for it........
 

dereckbc

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OK

Any quality AM broadcast tower (commercial station) will have a copper STRAP..not a wire, a 3 or 4"wide STRAP running from the radial wire junction point at the base of the tower to the building and tied at some point to the AC ground.

So the short answer is yes, tie them together.

Gary I agree from a design POV that is good practice. But the question is there any NEC code requirement to bond the RF Radials to the GES? FYI Hams operate up to 1500 watts.

Again I say NO because it is NOT a Required Electrode or Required to be Bonded. As Mike would say in his PV Grounding Video on pedestal mounted arrays could be bonded with CAT-V wire.

FWIW I would like for someone to say it is required and point me to the specific code requirement. I do not think it exist and completely out of NEC scope.
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
810.15 Grounding. Masts and metal structures supporting
antennas shall be grounded in accordance with 810.21, unless
the antenna and its related supporting mast or structure are
within a zone of protection defined by a 46 m (150 ft) radius
rolling sphere.

810.21 Bonding Conductors and Grounding Electrode
Conductors — Receiving Stations. Bonding conductors and
grounding electrode conductors shall comply with 810.21(A)
through 810.21(K).
...
(F) Electrode. The bonding conductor or grounding electrode
conductor shall be connected as required in
810.21(F)(1) through 810.21(F)(3).
(1) In Buildings or Structures with an Intersystem Bonding
Termination. If the building or structure served has an intersystem
bonding termination as required by 250.94, the bonding
conductor shall be connected to the intersystem bonding
termination.

I conclude from this that the metal mast and supporting structure of the antenna are required to be bonded to the GES regardless of whether it is being used as a radiator or not.
 

dereckbc

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I conclude from this that the metal mast and supporting structure of the antenna are required to be bonded to the GES regardless of whether it is being used as a radiator or not.

Bob I wish I could run with that, and why I question it. The tower is a hot line conductor. Now you could make an argument the tower must be enclosed to prevent accidental contact like you see on every AM broadcast tower.
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
Bob I wish I could run with that, and why I question it. The tower is a hot line conductor. Now you could make an argument the tower must be enclosed to prevent accidental contact like you see on every AM broadcast tower.

I don't see how you can get past the clear language of the code.

That does not mean that people don't just ignore it.
 

dereckbc

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Location
Plano, TX
I don't see how you can get past the clear language of the code.

That does not mean that people don't just ignore it.
Bob I understand your point and welcome your reply. However my question has nothing to do with the Tower. Strictly limited to the RF Ground Radials.

However let me add a counter point. Just about every commercial AM Radio Tower is not grounded, they are isolated electrically and the only electrical connection to the tower is the center conductor either through a Capacitor, or direct solid connection. If you were to bond the tower to ground would short out the transmitter. Additionally ever commercial Shortwave, government, and military towers used as antennas is done this way. Essentially you should apply the same logic to L1 and L2 in a breaker panel and bond them to ground. Not going to work out.

Think about a mobile whip antenna on a car or truck. It is not bonded to the chassis. If you were to touch the whip with the Transmitter keyed, you will receive a nasty RF burn. Touch an commercial AM broadcast tower, and you will get a nasty burn. The higher above the ground you touch, the more sever the burn and electrocution. FWIW OSHA requires Mast Radiators with a voltage greater than 42 volts 4 meters off the ground are required to be fenced in.

Now back on track, the question is the RF Ground Radials, forget about the tower.

EDIT NOTE:

Bob or anyone else who cares to know FWIW AM Towers use a Choke at the base that connects between Tower and Ground to bleed static off. At RF frequencies and lightning is virtually a open circuit. However at DC and 60 Hz is a dead short circuit. For Lightning protection a Spark Gap is constructed.
 
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grich

Senior Member
Location
MP89.5, Mason City Subdivision
Occupation
Broadcast Engineer
A typical AM broadcast tower's radials are connected to a ground ring buried around the base of the tower. There are usually ground rods also driven at the base and bonded to the ring and the lightning arc gap. Hopefully the hams design their insulated towers similarly.

If the rods are there, you have to look at 810.21(j).

bond.jpg

If the rods aren't at the tower base, could a buried ground ring the radials attach to qualify as a required electrode? I would probably lean that way and run the bond wire.

As mentioned, copper strap is a better bond from an RF standpoint.

Another choke comment...Chokes are also used on many hot AM towers to isolate the RF signal from the tower lighting conductors. They're mounted at the base of the tower in series with each conductor going up the tower (including the grounded conductor).
 

winnie

Senior Member
Location
Springfield, MA, USA
Occupation
Electric motor research
810.15 Grounding. Masts and metal structures supporting
antennas shall be grounded in accordance with 810.21, unless
the antenna and its related supporting mast or structure are
within a zone of protection defined by a 46 m (150 ft) radius
rolling sphere.
I don't see how you can get past the clear language of the code.

IMHO the grounding requirement applies to support structures, but not to the antenna itself. If the entire tower is the antenna....?

On the other hand, there are 'folded monopole' antenna designs which would work with a grounded tower.

Back to the OP: one might argue that the antenna is a separate structure, which removes the requirement to bond the electrodes together. IMHO this would be a very poor design to not bond...but if you think of the building and the antenna as two different structures on the same property then I don't think the bonding is mandated.

-Jon
 

K8MHZ

Senior Member
Location
Michigan. It's a beautiful peninsula, I've looked
Occupation
Electrician
If the antenna is fed with coax, the radials will be bonded by virtue of the shield on the coax being bonded, since the radials are going to be connected to the shield at the feed point.

The radials are part of the antenna. Not all radials are on the ground. 'Ground plane' antennas have elevated radials. The radials on or in the dirt are treated the same way as the ones that are high off the ground.
 
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