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How safe is "low voltage"?

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ryan_618

Senior Member
I write a newletter article each month, and this I decided to wrtie about an experience that I had just today. I decided I would post it here, in case anyone is interested in a short read.

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How Safe Are ?Low Voltage? Systems?

As you would agree, the world of electricity is full of misconceptions and misunderstandings. Many of the things we were told to be true simply aren?t, and many of the concepts that many people have held dear are not true either. One of these misconceptions that I?m sure we have all been told is that low voltage systems are safe from an electrical shock or fire perspective. Nothing could be farther from the truth. Just ask the owner of the building that I just returned from who had a fire from a low voltage lighting system that resulted in losses probably over $100,000, in addition to the loss of business during the business closure, the structure damage to the trusses that created the roof assembly, and the water damage from the fire suppression system.

Now, before we get too far, we need to understand this elusive term ?low voltage?. What exactly does it mean? Article 411 of the NEC implies that it is between 0-30 volts. Article 720 governs certain installations up to 50 volts. Article 725 governs many ?low voltage? installations, but it also contains rules that govern up to 600 volts! So which is it? Well, it really doesn?t matter that much. Fire is a function of heat, as we all know. The amount of heat that a given circuit can produce is a function of not only the voltage, but the current (amperage) as well. When you read Article 725, you will find that there are different classifications of ?low voltage? circuits, depending upon the power source. A more accurate phrase for what is commonly referred to as ?low voltage? is ?power limited?. A power limited circuit is one that has a transformer (or other source) that limits the output voltage to a given value of both voltage and current. It is the combination of these that may or may not make a circuit safe.

When we look at the rules for class 2 wiring, we find that they are very lenient. For example, the doorbell circuit in a typical dwelling unit doesn?t need to be in a raceway or a chapter 3 cable assembly, because the amount of power that the doorbell transformer can create is very, very small. In other words, there is no way you can light a fire with it!

Low voltage lighting systems, however, are a very different thing. The fire that I discussed earlier was caused by a low voltage system that ran at 24 volts and had a 600VA transformer. This means that the ?low voltage? side of the circuit had 25 amps available?more than enough to start a fire and more than enough to deliver a fatal electrical shock. So what are the rules for low voltage lighting systems? Well?they are the same as any other wiring in the building! The output wiring must be installed in a chapter 3 wiring method, such as MC cable, EMT, NM cable, et cetera. Simply installing insulated 12 AWG conductors, or installing low voltage cable is NOT code compliant. Splices are also required to be enclosed in a box, just like a 120 volt circuit. The fire that I observed was started at a free air splice, which ignited the surrounding wood of the building and put lives in danger.

Currently the state of Utah does not require low voltage and limited energy installers to have a professional license. This needs to change immediately, so the installers, inspectors and even designers can become more educated on the very real dangers associated with ?low voltage? circuits that, quite simply, are not ?safe?.

Ryan Jackson
2nd Vice President Utah Chapter of IAEI
 

bphgravity

Senior Member
Location
Florida
Re: How safe is "low voltage"?

Very nice! Where can I subscribe to this monthly newsletter?

The state of Florida is just now getting into low voltage and limited energy licensing, however I am not very confident in the enforcement of these laws.
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
Re: How safe is "low voltage"?

Ryan,
Nice job!! It seems that many, both those in the trade and DIYs, automatically think that if it is a low voltage system that it can't cause a fire.
Don
 

augie47

Moderator
Staff member
Location
Tennessee
Occupation
State Electrical Inspector (Retired)
Re: How safe is "low voltage"?

I find it helpful to refer to an automotive battery...remind them thats only 12 volts...most folks have had some interesting experienes in their lives...shorting pliers, etc.
 

raider1

Senior Member
Staff member
Location
Logan, Utah
Re: How safe is "low voltage"?

Well written! I agree whole heartedly with what you are saying.

I had an experience once with a low voltage light track, which used the sides of the track for the conductors. You would just snap the fixture in the outside of the light track. This track hung down on aircraft cable to about 10 feet off the floor. To make a long story short someone decided to wrap a extra piece of aircraft cable around the track and hang a sign. As soon as the track was turned on the cable turned glowing red and sparked until it burnt through and landed on the new carpet melting it.

P.S. I also would like to subscribe to this newsletter.

Chris
 

jbwhite

Senior Member
Re: How safe is "low voltage"?

Very good Ryan.

I do low voltage work most of the time, and you made the point clear that it can shock you (I have been shocked before by not realizing this, but obviously I have not been killed yet)

NC requires a licence for low voltage. All states should.
 

peter d

Senior Member
Location
New England
Re: How safe is "low voltage"?

Very good. :cool:

If I could make one minor suggestion, I would eliminate "As you would agree" and simply let "The world of electricity is full of misconceptions and misunderstandings" stand on its own. It is a very true statement.

[ January 19, 2006, 06:15 PM: Message edited by: peter d ]
 

lquadros

Member
Re: How safe is "low voltage"?

This means that the ?low voltage? side of the circuit had 25 amps available?more than enough to start a fire and more than enough to deliver a fatal electrical shock.

I cannot agree with second part. It is the body resistance that limits the current. Not the available current. Since the low voltage is under 30V, can it be really fatal?
 

pierre

Senior Member
Re: How safe is "low voltage"?

lquadros

Have you ever seen a Class 2 transformer's markings?

"Class 2 Dry"

"Class 3 Wet"

Yes, under the right conditions, 30 volts can cause a shock that may lead to death.
 

lquadros

Member
Re: How safe is "low voltage"?

We have some 24VDC systems without grounding.I do work on 24VDC live circuits. How should a 24VDC installation be? Do the terminal box covers need grounded? Do we need to use conduits for cables?
Lots of questions arise.
 

ron

Senior Member
Re: How safe is "low voltage"?

If you've ever been in a Telephone Company Central Office, that has 24V (and 48V) battery plants, you easily realize that low voltage doesn't mean safety. I believe that these battery plants have thousands of amp-hours worth of capacity, and have cause terrible damage when something as simple as a stick of EMT is dropped across the battery terminal links. :eek:
 

ty

Senior Member
Re: How safe is "low voltage"?

Originally posted by lquadros:
This means that the ?low voltage? side of the circuit had 25 amps available?more than enough to start a fire and more than enough to deliver a fatal electrical shock.

I cannot agree with second part. It is the body resistance that limits the current. Not the available current. Since the low voltage is under 30V, can it be really fatal?
As I've said many times, 'Amps is Amps'

Apply your wattage and voltage to OHMS LAW and figure it out.
 

lquadros

Member
Re: How safe is "low voltage"?

Ron,
That explains the heat and fire part of it. Any experience with shocking experience (electrocution )with 24VDC?
 

lquadros

Member
Re: How safe is "low voltage"?

I agree with you Ron. Any thoughts about electrocution on low voltages?
Anybody have any experience?
 

bphgravity

Senior Member
Location
Florida
Re: How safe is "low voltage"?

Yeah, my post doesn't make sense. 24 volts DC would be over 30 volts AC peak, which is generally not a shock hazard.
 

ryan_618

Senior Member
Re: How safe is "low voltage"?

I forgot to respond to this thread, and didn't remember until I got a PM reminding me of it.

Regarding the newsletter, I am typically the only one that writes anything technical in it. It is the newsletter for our local ICC chapter. Nonetheless, it can be found here if you are interested. http://www.utahicc.org/news.html
 
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