Kohler Generators

mannyb

Senior Member
Location
Florida
Occupation
Electrician
Any one install kohler generators , I haven't located in any install manuals or at least the ones I have read. You cant mix battery circuit and control wiring need to run in separate conduits. For those that install Kohler generators
 
I am the big Kohler fish in a very small market. Ask what you would like.

You are correct you are supposed to run power and signal in different conduits. I almost always run the main gen power and the battery circuit in the same large conduit though.
 
I am the big Kohler fish in a very small market. Ask what you would like.

You are correct you are supposed to run power and signal in different conduits. I almost always run the main gen power and the battery circuit in the same large conduit though.
Can you provide or share the Kohler information/document
 
Putting in a Kohler right now. They are pretty simple, and yes you must run the controls separate from the power, if not, it voids the Kohler warranty. What’s kinda nice, is Kohler has a breaker in the service rated switches for the charger.
 
Set the generator today, concrete guys screwed us over. Shown the head guy that spoke some English stake driven in the center, is dead center of the slab, slab is to be parallel to the fence, Dimensions of 4’ wide, 8 1/2’ long. My stub ups missed. Huh? Why? They made it 4 1/2’ wide, and 8’ long, and it’s at an angle to the fence! Now one of my stubs is under the brace! 🤬
 
I would have made them do it over, or don't pay them.

And, maybe, next time, stake the four corner locations.
 
I would have made them do it over, or don't pay them.

And, maybe, next time, stake the four corner locations.
They were hired by the customer. They were also supposed to set the generator (1800lbs) but only got it half way there before they started tearing up the shrubbery with a telehandler. They got run off, and I brought in a trailer and four wheeler to get it the rest of the way. I built the trailer specifically for generators, but not one this big!
 
I am the big Kohler fish in a very small market. Ask what you would like.

You are correct you are supposed to run power and signal in different conduits. I almost always run the main gen power and the battery circuit in the same large conduit though.

How would you separate conduits when you have 2 or 3 ATS same generator? You just nipple across? Most of the time they are installed with gutter to rough in all 3. Do you know if they need to be directly tied ATS? Just asking this has become an issue with running LV through gutter then ATS even with divider.
 
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How would you separate conduits when you have 2 or 3 ATS same generator? You just nipple across? Most of the time they are installed with gutter to rough in all 3. Do you know if they need to be directly tied ATS? Just asking this has become an issue with running LV through gutter then ATS even with divider.
Most electricians do not think that hard about this issue. The 2 separate conduits just usually terminate in the same gutter as everything else. I'm not saying it's right. But with 600 volt THHW and functionally associated control conductors, it's not a real issue.
 
You *can* run the 2-wire start conductors to just one ATS. With Generac you MUST install them as master/slave, with Kohler you can do it either way.

The conductors get real close when you land them anyway, so I’m not sure that having them in the same gutter is going to cause a problem.
 
I've never heard or read that. The home transfer switches are too small to do much comfortably though.
Our local Kohler dealer would turn us down on commercial job commissions if there was splices. I had to splice the neutral on the last one because the existing was too short. The start up tech fussed about it, but went ahead and signed off.
 
Most electricians do not think that hard about this issue. The 2 separate conduits just usually terminate in the same gutter as everything else. I'm not saying it's right. But with 600 volt THHW and functionally associated control conductors, it's not a real issue.
You are right but the Kohler tech commissioning system does. They want us to go from generator directly into ATS and not through gutter. I'm mostly asking what alternative or anyone experience this issue and a remedy. They do not want comm and power same conduit enclosure until it reaches ATS
 
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