Man Camp Service and Feeder Calculations

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As the EC, we have been asked to install the Service and feeders to Manufactured sleeping units at a Man Camp in North East Montana (Western Tip of the Bakken Oil Field). The Manufacture
has sent us their load calcs for the 3 models of units and their method in coming up with panel and feeders sizes has me concerned. To begin, these are 5 and 6 room 15' x 76' Manufactured structures, once in place will have the running gear removed and blocked up on cement piers. They don't have any cooking facilities as the camp will have an Amenities building to include dining and laundry services. Each structure will contain (1) 6000 watt water heater. Individual rooms will each have one Small app. branch circuit, (1) general lighting & receptacle circuit and (1) 3500 watt PTAC. There will also be one 120vac 20 amp circuit for plumbing heat tape beneath each unit. It appears that the manufacture used the Optional single family dwelling program for calculations as they have facilities listed on their calc. sheet for a general dwelling's use, ie; Dishwasher, range and dryer, but have fudged the numbers to bypass these values. They added all the above noted loads and included 3 w per sq. ft. for General lighting, took 100% of the first 10,000, then 40% of the rest. For a 6 room unit, they came up with a minimum service size of 96.49 amps and are installing panels with 100 amp mains to each structure. All this being said, my primary concerns are 1) What form of calculation for this type of structure should be employed?, and 2) Although the PTAC's can run individually/non-coincedental, in the harsh environments experienced in Montana winters combined with the "shift change" scenario of occupants all coming home at the same time, shouldn't these be calculated at a higher percentage? Units are single phase. Intend to feed from 120/208vac 3 phase MDP's. I appreciate any Pearls of Wisdom the members of this Forum may contribute.
 
Welcome to the forum please don't be offended but I am going to break up your post for easier reading.

As the EC, we have been asked to install the Service and feeders to Manufactured sleeping units at a Man Camp in North East Montana (Western Tip of the Bakken Oil Field).

The Manufacture has sent us their load calcs for the 3 models of units and their method in coming up with panel and feeders sizes has me concerned. To begin, these are 5 and 6 room 15' x 76' Manufactured structures, once in place will have the running gear removed and blocked up on cement piers.

They don't have any cooking facilities as the camp will have an Amenities building to include dining and laundry services. Each structure will contain (1) 6000 watt water heater. Individual rooms will each have one Small app. branch circuit, (1) general lighting & receptacle circuit and (1) 3500 watt PTAC. There will also be one 120vac 20 amp circuit for plumbing heat tape beneath each unit.

It appears that the manufacture used the Optional single family dwelling program for calculations as they have facilities listed on their calc. sheet for a general dwelling's use, ie; Dishwasher, range and dryer, but have fudged the numbers to bypass these values. They added all the above noted loads and included 3 w per sq. ft. for General lighting, took 100% of the first 10,000, then 40% of the rest.

For a 6 room unit, they came up with a minimum service size of 96.49 amps and are installing panels with 100 amp mains to each structure. All this being said, my primary concerns are 1)

What form of calculation for this type of structure should be employed?, and 2) Although the PTAC's can run individually/non-coincedental, in the harsh environments experienced in Montana winters combined with the "shift change" scenario of occupants all coming home at the same time, shouldn't these be calculated at a higher percentage? Units are single phase. Intend to feed from 120/208vac 3 phase MDP's. I appreciate any Pearls of Wisdom the members of this Forum may contribute.
 
They don't have any cooking facilities as the camp will have an Amenities building to include dining and laundry services.

Without cooking facilities it is not a dwelling unit.

Dwelling Unit. A single unit, providing complete and independent
living facilities for one or more persons, including
permanent provisions for living, sleeping, cooking, and
sanitation.
 
With the addition of the shift-based time locking, I would also expect the biggest hot water use (probably showers) to occur at about the same time, so no diversity factor for the water heaters, at least for as long as it takes to recover from the shower water consumption.
(Probably less than an hour.)


Tapatalk!
 
General lighting loads calculated at 2VA/ft?... as apartments without cooking provisions (in Hotels category of occupancy Table 220.12). IMO, the general use receptacles are included [220.14(J)]... including what you called small appliance circuit; I'm assuming there is no room or area which an SABC is required.
 
Where are showers to be taken ?
If there is a shower in each room, then I rather doubt that a single 6KW water heater is sufficient for 5 or 6 showers, unless it is a very large tank, at least 100 gallons. If the tank is that big, then the 6KW element will run for hours at a time.
If there is a single shared shower, then again the water heater will run for hours to keep up.

If however showers and changing rooms etc are provided at the workplace, then showers might not be provided in the units, and if provided would see less use.

I have a "gut feeling" that 100 amps per unit is just about enough, but I also suspect that the actual load might approach 100 amps for long periods and perhaps at the same time in all or most units.
Unless prohibited by code, I would accept the internal design and load calcs done by others for each unit.

When sizing feeders or services I would be generous and make only modest allowances for diversity.
For example, one unit=100 amps, 12 units=1,000 amps.

When a POCO size their equipment for say 10 homes each with a 200 amp service they sure dont allow 2,000 amps !
But in this case it is reasonable to assume if not full load, then at least a large fraction.
 
Where are showers to be taken ?
If there is a shower in each room, then I rather doubt that a single 6KW water heater is sufficient for 5 or 6 showers, unless it is a very large tank, at least 100 gallons. If the tank is that big, then the 6KW element will run for hours at a time.
If there is a single shared shower, then again the water heater will run for hours to keep up.

If however showers and changing rooms etc are provided at the workplace, then showers might not be provided in the units, and if provided would see less use.

I have a "gut feeling" that 100 amps per unit is just about enough, but I also suspect that the actual load might approach 100 amps for long periods and perhaps at the same time in all or most units.
Unless prohibited by code, I would accept the internal design and load calcs done by others for each unit.

When sizing feeders or services I would be generous and make only modest allowances for diversity.
For example, one unit=100 amps, 12 units=1,000 amps.

When a POCO size their equipment for say 10 homes each with a 200 amp service they sure dont allow 2,000 amps !
But in this case it is reasonable to assume if not full load, then at least a large fraction.

Thanks all for your insights. Yes. I agree that one 6000 Watt water heater will not be adequate to serve the 6 independent showers in the sleeping quarters. I suppose there will be a race back to camp at the end of shift. (Last man freezing!)
Any thoughts on how to de-rate (if at all) for the PTAC's?
 
Thanks all for your insights. Yes. I agree that one 6000 Watt water heater will not be adequate to serve the 6 independent showers in the sleeping quarters. I suppose there will be a race back to camp at the end of shift. (Last man freezing!)
Any thoughts on how to de-rate (if at all) for the PTAC's?
To top that off, the 6kW rating is likely at 240V...

...at 208V it'll be closer to 5kW... :blink:

There is no derating of the PTAC's under the NEC.
 
Thanks all for your insights. Yes. I agree that one 6000 Watt water heater will not be adequate to serve the 6 independent showers in the sleeping quarters. I suppose there will be a race back to camp at the end of shift. (Last man freezing!)
Any thoughts on how to de-rate (if at all) for the PTAC's?



I would highly recommend a commercial water heater if budget allows. Trust me when I say hot water goes fast.

http://www.hotwater.com/water-heaters/commercial/water-heaters/electric/
 
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