Hi, I am an engg. student. In just saw a panel board having different bus bar for main and neutral bus bar. Is it possible and why? Nameplate Tag says
AMP: 30
NEUT AMP: 100
VOLTS : 208Y/120, 3P,4W
For linear loads, where voltage and frequency are in direct proportion, and both are close enough to be modeled as simple sine waves, it is OK to use a neutral that is the same amp rating as the panel itself.
For harmonic-intensive loads, it becomes important to anticipate neutral current that is greater than the current on any phase. This has to do particularly with harmonics that are multiples of 3 for three-phase, because these add up, rather than cancel, on the neutral and conductor. Or even harmonics, for 120/240V split phase, would have the same effect.
What harmonic means, has to do with the wave shape of the waveform of current not being a perfect sine wave. As an engineer, you've probably learned about the Fourier series, which is a concept of how other shapes of waveforms (square waves, triangle waves, sawtooth waves, etc) can be expressed a summation of sine waves. There is the fundamental waveform at the lowest frequency, which produces the general pattern to the wave shape and repeat pattern. Then, in addition to that, there are higher frequencies at ratios from the fundamental frequency, which distort the wave shape from a perfect sine wave, to the shape it really is. Given a 60 Hz grid frequency, it is the 180 Hz harmonics that have this problem on three phase systems. And to a lesser extent, any multiple of 180 Hz.