Neutral and ground continuity

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I have a question on checking for continuity between the neutral and ground of branch circuits in the main distribution panel. I will describe what happened recently on a new residential project that brought this to my attention.

Our company practice was, on the finish out of the job, for the last thing to be done on the job to be cutting in the panels. In this order on main distribution panel, check bonding jumper, strip all romex sheaths while labeling conductors, connect all grounding conductors, before connecting neutral conductors to the same bar as grounding conductors check for continuity to grounding conductors (each neutral with no neutral connected to bar) then connect neutral conductors once they all checked to be open, then connect ungrounded conductors to breakers. We had been doing this for several years until recently when the following happened.

When the electrical was completed on the job we called for a final electrical inspection. The inspector came out and left a note with the following written on it "neutrols down in panel". The general contractor called to tell me our inspection had failed and read me the note. I having never heard that terminology before called the inspector to ask what he meant by "neutrols down in panel". He told me in a not so friendly way that we should have checked for continuity between neutral and ground before calling for a final inspection and when he finds continuity he stops his inspection and will not inspect any further until it is clear. I explained to him our practice and how when we checked they were all open. He angrily told me they were not. I went back to the job site disconnected all the neutral conductors at one time from the neutral/ground bar, checked each one all showing to be open to ground, then reconnected all neutral conductors. At this point I call the inspector back. Politely tried to tell him I could not find any neutral conductors with continuity to ground. He angrily told me there was. I was mad but keep my cool, and told him that I did not read continuity to ground on any neutral conductors. He simply said "OK". I called and scheduled a reinspection for the next day. I wanted to be at the job site when he was but I missed him. He had left a note that said "neutrols down stop inspection". I immediately called him. He was very short with me in telling me that he had already told me once that he would not inspect any further until I fixed the neutral continuity to ground. I told him again that I had checked and it showed to be open. I asked him which one had he checked. He said he did not know but it had to be fixed before he would even look at anything else. We hung up and I opened the panel cover. One of the white neutral conductors had a small red ink dot on it. I removed that one from the bar checked with my meter to ground and sure enough continuity to ground.

I then traced back that neutral to a 3 gang switch box with two circuits in it. With the neutrals from both circuits wire nutted together. I then realized he was taking one neutral at a time from under a terminal checking it then reconnecting it before checking the next. Because those two branch circuit neutrals were together he was reading through back to the panel where the neutral and ground are bonded. Where as I was disconnecting all branch circuit neutrals then checking one at a time to ground before reconnecting any back. I separated the neutrals from the two circuits.

To fix the flaw in our old method we now check in this order on main distribution panel, check bonding jumper, strip all romex sheaths while labeling conductors, connect all grounding conductors, connect neutral conductors to the same bar as grounding conductors while checking for continuity to grounding conductors one at a time before putting neutral conductor under terminal, once they all checked to be open connect ungrounded conductors to breakers.

Finally my question is. Which is a better way of checking? and Do you think this is good practice for inspector to take conductors loose? I do not know of another way in which you would have found this issue.(In this case the wires from all this were almost cut into at the terminals from all the tightening and loosening. Which by the way we cut all the ends off and fixed after the inspector disconnected for the 3rd time.)

Sorry for the long post hope someone has the patience to read and reply. Thanks.

[ July 07, 2004, 06:12 PM: Message edited by: electricrulez247 ]
 
Re: Neutral and ground continuity

i am having trouble seeing why in your method you did not detect that second neutral.All the grounds should been together in that 3 gang box so when you cked the second neutral you would get a reading.At any rate you had a violation in joining the neutral in the 3 gang box
 
Re: Neutral and ground continuity

I have never seen an inspector check a panel or any other inspection in this fashion. We as inspectors are not permitted to open or check with meters any installation.
Do any other inspectors perform that type of inspection?

Pierre

[ July 07, 2004, 05:35 PM: Message edited by: pierre ]
 
Re: Neutral and ground continuity

Jim sorry about the way my post read I edited it to say this:Our old method will not detect two neutrals from two different ckts being together. Because when we checked not all the neutrals are connected to ground. We had been checking all neutrals prior to connecting them to bar. We did this so that if we found any neutral to ground continuity it was easy to tell which ckt to trace down and faster.

What we are doing now is checking as we connect each neutral to bar (with grounds already connected)

The two neutrals tied together was an over sight during our rough-in install and has been corrected.

Thanks for reply Bryan

[ July 07, 2004, 06:01 PM: Message edited by: electricrulez247 ]
 
Re: Neutral and ground continuity

Pierre
This is the only one that I know of that does this.

My concern is over damaging the solid conductor. Because the way the screw cuts into the conductor the first time it is tightened. After it has been loosened it should cut re striped and re terminated.

Thanks for reply Bryan
 
Re: Neutral and ground continuity

I question his right to remove the wires.Liability could get involved if one of them was a shared neutral and it broke from being retightened.When he puts them back in he just did electrical work on your job.Have never seen an inspector with that much time on his hands.Just how often would he find a problem ? Why not go around with tape measure and check between every staple ? and measure between every outlet.Things must be real slow there.
 
Re: Neutral and ground continuity

I can't believe an inspector would do this or even be allowed to. I've done plenty of loaded 42 circuit panels and the neutrals and grounds are buried behind everything else. That's why you terminate them first. You mean to tell me he pushes everything around to remove each neutral after you have them nice and neat? I also agree wiyh the liability issues mentioned. Where the heck are you anyway and who does this guy work for? :confused:

-Hal
 
Re: Neutral and ground continuity

We are in North Carolina. I almost feel as if this guy is picking us out because we don't normally do work in this particular city. I sure hope he does all his work this thoroughly.

By the way this is a 7000+ sqft home. You can imagine the number of neutral connections. It really bothers me the way this guy has gone about this.

Bryan

PS He did take a tape and measure recpts and staples on rough-in inspection.
 
Re: Neutral and ground continuity

i'm having the same problem that jimwalker had, and that is why the continuity was discontinuous. if there were two neutrals that were tied together, one was attached to the ground when the other was checked.

There is something definitely odd about the inspector, but he did find a hazardous error on your part and you seem more obsessed with his problems than with your own. Why were the two neutrals tied together. is the person cutting in just following a cookbook, inexperienced. If you didn't find it this this time, you may not have found it before. Are you going to go back and check for that problem in your past installs??

paul
 
Re: Neutral and ground continuity

I caught a similar mistake yesterday from one of our so called mechanic level men.He made up neutrals all together with out checking to see that they were all on same phase,and the circuit numbers clearly written on the box.
Too often when in a hurry we allow the wrong person to splice.
 
Re: Neutral and ground continuity

Jim, was this problem caught on new work or repair call? where was the problem found?
 
Re: Neutral and ground continuity

apauling,

This 3 gang box had been moved during rough-in and as jim said "Too often when in a hurry we allow the wrong person to splice." This was an experienced guy you did this.

I posted this as a learning experience maybe to keep someone else from doing the same. To show how we were checking was wrong and how we corrected this. I am fully aware of the error we made and the problems associated with it. (Our company had a long lesson on this back at the office)

While understanding what I did wrong. I was also wanting to raise the question of the damage done to the conductor. To see if there were other inspectors doing this type of check.

Futher more I was wanting to show that a little cooperation and tactful dealings between the inspector and EC can be to the benefit of both.

We are a company with high standards for our installations most local inspectors know this and I feel as if some have got a "gottcha" type attitude toward us. Because I see other ECs job sites and practices.

By the way I have yet to find a local EC that does this type of check at all. Most have told me it takes to long and it is pointless. The ECs also said the only time they would check was if an inspector caught it and from what I know this is the only guy you checks.

Again, my point of this post was to show what we were doing wrong and bring this to the attention of ECs as something I do not think we are paying enough attention to. I believe that this is our responsibility to check and not the inspectors.

Electricrulez

[ July 08, 2004, 09:40 AM: Message edited by: electricrulez247 ]
 
Re: Neutral and ground continuity

Hello,

I'm an Inspector who lives in Barbados.

The issue described as is not a usual fault, neither is it easy to detect.
The way we conduct our inspections, we do come across this problem occasionally.

We check each circuit for continuity and polarity before we do the instrument test. In other words, we find no problem in the way this Inspector did his job, we go even deeper, but the Electrcian has to be present for disconnection/reconnection.
 
Re: Neutral and ground continuity

cs409 this was in a new school we are wiring.He should not even spliced this box yet as the under slap feed was not even in yet.He is one of them all whites go together type guys.Been trying to teach him to reidenify white wires where used as ungrounded conductors,might as well talk to the block wall.But then go figure after 20 years wiring he is not even a journeyman.Same man a week ago tried to use 12-3 mc to run 2 circuits on B phase.When i caught it i asked him why he did it.Answer because xxxxx told him to but he knowed it was wrong.Since murder is illegal in Florida i walked away.Yes i made him fix it.
We must stop and think before we assign jobs to some men.My job is to catch mistakes but i cant catch them all.Some guys should not be trusted with more than a 2 cell flashlight.

[ July 08, 2004, 05:40 PM: Message edited by: jimwalker ]
 
Re: Neutral and ground continuity

Ryan i got tired of the bull you must put up with in residential and the high speed presure down here.Not sure if i will ever touch a house again.Found a company that treats me good.
 
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