If I have parallel 250's in one conduit, and it is 90 degree THHN Copper, is the amp rating 580 (290 plus 290) or is it 430 (250,000 circular mills plus 250,000 circular mills equals 500,000 circular mills which is 500 wire and amp rating of 430?
Thanks
250 kcmil THHN has a terminal ampacity at 75C of 255A, and a conductor ampacity at 90C of 290A.
When you parallel two sets of 250 kcmil, you add up the terminal ampacities. Then you add up the conductor ampacities, and apply conditions of use factors. Paralleling two sets within the same conduit means that you have a de-facto 0.8 derate factor on the conductor ampacity (assuming neutral doesn't count). You might have others as well.
2 parallel sets of 250 kcmil THHN copper in the same conduit has a total terminal ampacity of 510 Amps. Assuming 30C ambient, it has a total conductor ampacity of 464A. You need to take the lesser of the two, when claiming the ampacity of this feeder, which is 464A.
The reason that you do not add up the KCMIL when calculating parallel feeder amps, is the surface area to volume ratio. Heat is generated in the body of the wire, and must be dissipated through the surface of the wire. The more surface you get, the more it can dissipate heat. That is why you can use less metal to carry the same current, with more parallel sets.
When calculating a parallel feeder set's ability to curtail voltage drop, parallel 250 kcmil will perform approximately just as well as 500 kcmil for the same situation. For AC, the smaller wires comprising the same total KCMIL feeder will perform slightly better, due to effects that are not present in DC.