electrofelon
Senior Member
- Location
- Cherry Valley NY, Seattle, WA
I just heard of a "parallel rated" polaris/pre-insulated connector. I am not familiar with this term or requirement. Can someone explain?
From my experience....
The standard connector ampacity is based on the largest conductor size that it will accomodate based 90 degrees C ampacity.
This sometimes results in undersized connectors as guys just order based off the largest wire they will be putting in the connector.
These look to address that issue
So say we have a 500 MCM connector. Now we can assume the connector is rated (at least) for the 500 MCM CU 90 degree ampacity. Say we are just splicing a 2x 500 parallel set, so 2 in and 2 out. IT seems we could overload the connector depending on how the cables are arranged. We would want "IN OUT IN OUT" not "IN IN OUT OUT". Is this every spelled out in any of the destructions? Or is the connector designed for the worst case cable arrangement?Power distribution connectors are rated in amps for the whole connector. So if you have a 4 port 500 MCM max connector you can easily put current equal to 2x500 MCM through it (2 parallel paths).
That is why all power distribution blocks and other types of multiport terminals have to have a current rating on them in addition to size ranges on their ports. But the ampacities are so high it’s rarely an issue. For instance:
4 total ports all rated up to 500 MCM. This is 75 C terminals. We are at 760 A for two cables in a raceway vs 780 A but if we are in free air conditions it’s severely under-rated.
So for Polaris the equivalent IPLDH750-4 is rated 1178 A. 750 MCM is 450 A at 75 C on 3 CCCs in a raceway so even at this point the “parallel rated” claim seems to be a big FAIL.
But they typically don't have that. I have never seen it until now. How can they 'have to have' that if they've never published it before? Wouldn't UL be getting on them to include amp ratings in datasheets if they 'have to have' it?...
That is why all power distribution blocks and other types of multiport terminals have to have a current rating on them in addition to size ranges on their ports.
Yeah and I am still confused: So I can use a parallel rated one and not have to worry about in/out order, or use a non parallel rated one and just stagger the in outs?Note only the new 'parallel rated ones' have an amp rating. The others just don't.
Have you specifically seen that in the instructions? Ive spent about 20 minutes looking up instructions and spec sheets and cant find any such statement.As Joe stated many of these types of types of connectors require that the in and out conductors need to be staggered so that all of the current isn't going across a small portion of metal between only two of the holes.
It's amazing how much easier it is to find a spec sheet online than an instruction sheet. For connectors like these as well as many other electrical components. And I've never, ever, ever received the instruction sheet with the product.As Joe stated many of these types of types of connectors require that the in and out conductors need to be staggered so that all of the current isn't going across a small portion of metal between only two of the holes.
Have you specifically seen that in the instructions? Ive spent about 20 minutes looking up instructions and spec sheets and cant find any such statement.
Yes documentation definitely exists because we had this issue on a job several months ago. I have it somewhere (I believe that it's on my old phone). When I can access it I'll post it.I remember reading explicit stagger instructions, but not which brand nor where.
Jon
I guess so, seems kind of pointless to have both types, unless freedom of physical arrangement was very important for some reason.So if I stay under the max amps on the 'parallel rated' connectors then I can connect the conductors any which way? But if I stagger/balance properly I can ignore the max amps rating? Is that the meaning of it?