Re: Please explain this change in 240.4(C)
The following is the substantiation from the proposal:
"By making this change, a 1600-ampere service could be wired with four sets of 500 kcmil, Cu., 75 degrees C wire. This was done for years without any problems and no problems have been encountered for the existing 800 amperes or less, as permitted now in 240.3(B). Of course, all the other code provisions would have to be followed.
Below 800 amperes, the NEC already allows conductors to be protected at the next standard device rating, effectively allowing these conductors to be protected and up to 18 percent above their allowable ampacity. This practice has proven successful in many thousands of NEC installations and in years of practice. This successful practice is with conductors that are smaller and heat more quickly than those above 800 amperes. Also, the overcurrent protective device is smaller and more sensitive to the wire size below 800 amperes. It would seem that, if anything there would be more technical merit in restricting the smaller devices and conductor, but again long successful practice and experience supports the exiting latitude given in 240.3. Submitted are time-current characteristic curves that illustrate that 4 sets of 500 kcmil Cu conductors are adequately protected by conventional fuses or molded case circuit breakers at an applied voltage of 480 V nominal. See enclosures 1 through 5. Generally shown are the cable damage curves. Then the curves for the breaker or fuse that might be used to protect the cable are shown. As long as the protective device curve is below and to the left of the cable damage curve the cable will be protected from damage. The plots show much conservatism that even 3 sets of conductors can be used safely rather than 5 or 6 sets. Time is on the "y" axis and current in hundred of amps is on the "x" axis of the plot. So if there is a current of say 80,000 A (fault current), draw a vertical line on the 800 (800 x 100 = 80,000). Then go up to the cable damage curve and read the corresponding time of 0.95 seconds for 3 sets of 500 kcmil Cu. As long as the protective device operates faster than this time value, the cable is acceptably protected. Protection Engineers usually keep a small buffer below the damage curve for a margin of safety. It is suspected most protective devices will operate in 4 to 8 cycles, so worst case is 0.2 seconds. As shown, there is a large margin between curves at that speed.
Note: Supporting material is available for review at NFPA Headquarters.
Panel Meeting Action: Accept in Principle
In the Recommendation, add the following:
"(4) The overcurrent device has been listed for use with the smaller conductors.""
The list item (4) was necessary because some OC devices depend on the mass of the wire for heat control. The bottom line is that we know the wire will handle the load, we have to make sure the OC devices have been tested for the application.
The views and opinions expressed herein are solely those of the author and do not necessarily represent the views of any organization.
[ August 15, 2003, 02:20 PM: Message edited by: charlie ]