pool pump

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stjohnbarleycorn

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you have an above ground pool, outside, permanent install, and the pump comes with a cord and plug that is 14 gauge copper. Do you have to replace the whole cord with 12 gauge along with the twist lock, or can you just put on the twist lock. I see the code requires 12 gauge minimum, but is that only for field wiring, or does it apply to ul listed pool pumps?

If you are going to replace the whole plug, would you just hard wire it with carflex and eliminate the expensive twist lock?

For bonding do you generally bring one #8 solid to the pump from the above ground pool. or do you generally try to make more than one bond to them. They are mostly sheet metal and not much to attach too, I was wondering if anyone had any ideas for a better bonding job on these pools. They have a sheet metal circle with some reinforcing struts but all free standing, nothing connected to the earth no concrete. thanks for any suggestions on this.
 
I have always replaced the cord in a case like that. I think pool stores have a ready made cord available so no need to make your own..

As far as bonding goes what code cycle are you under. It makes a BIG difference.
 
stjohnbarleycorn said:
sorry I keep forgetting to put that on here, we are slow in Delaware, we are on the 2005 still


Connecticut is still on the 2005 as well, I only do 1 bonding point, twist-lok gfci protected receptacle, 3' #12 awg cord installed on pump, I've noticed now alot of pump manufactures supplying pumps with TEMP. 15a, 120 straight blade cord sets already installed so the pool installers do not have to wait for an electrician. Big mistake IMO.
 
stickboy1375 said:
Connecticut is still on the 2005 as well, I only do 1 bonding point, twist-lok gfci protected receptacle, 3' #12 awg cord installed on pump, I've noticed now alot of pump manufactures supplying pumps with TEMP. 15a, 120 straight blade cord sets already installed so the pool installers do not have to wait for an electrician. Big mistake IMO.

Yes seen that on friends pool and he wont fix it.
 
Isn't the pump and cord a UL listed device? Aren't you abridging the UL listing by removing the cord or cord cap? In this case wouldn't it be code compliant to use it as designed and UL listed?
 
yes it is ul listed, and I thought the same, but I guess the same pump can be used for other things?, so they might not be ul listed for permanent pools. as far as the twist locks I guess you can change any plug configuration you want and not affect the ul listing?
 
stjohnbarleycorn said:
you have an above ground pool, outside, permanent install, and the pump comes with a cord and plug that is 14 gauge copper. ..... I see the code requires 12 gauge minimum, but is that only for field wiring, or does it apply to ul listed pool pumps?

Are you sure that the equipment grounding conductor is #14 ? . NEC requires it to be #12 in the cord [680.7(B)] and #12 in the branch circuit [680.21(A)(1)]. . Could it be that the hot and neutral are #14 and equip ground is #12 ?

stjohnbarleycorn said:
Do you have to replace the whole cord with 12 gauge along with the twist lock, or can you just put on the twist lock.

If you field install a twist lock on the existing cord it will continuously trip the GFCI because the cord cap isn't sealed to moisture.

Also the UL listing is a factor. . They don't make seperate pump motors for twistlock and non-twistlock, but the pump has minimum requirements for the cord. . The manufacturer might require you replace the cord with their cord. . Many people think it is a UL violation to remove the cord from certain equipment. . If that was true, what do you do with a pool pump that has a cord that was hit by the lawnmower, throw the motor out ?

The point is that there are manufacturers requirements for replacing a cord. . You have to follow their requirements are choose a different brand of motor. . If you're at least 10' from the pool edge, twistlock isn't required [680.22(A)(1)(2)] but is optional. . Inside of 10', follow the manufacturers direction for your choice of cord and installation technique. . Don't forget to install the seal at the cord base at the motor just as the manufacturer directs. . Inside of 6', your only option is hardwired.

stjohnbarleycorn said:
If you are going to replace the whole plug, would you just hard wire it with carflex and eliminate the expensive twist lock?

That all depends on how far away you are from the pool. . If you're inside of 10' you can either hardwire or go twistlock. . If you're at least 10', you could go with any option including changing nothing and keep it on the straight blade and a standard blade GFCI [or GFCI breaker].

stjohnbarleycorn said:
For bonding do you generally bring one #8 solid to the pump from the above ground pool. or do you generally try to make more than one bond to them. They are mostly sheet metal and not much to attach too, I was wondering if anyone had any ideas for a better bonding job on these pools. They have a sheet metal circle with some reinforcing struts but all free standing, nothing connected to the earth no concrete. thanks for any suggestions on this.

There's a whole list of stuff that has to be bonded and a whole list of bonding requirements. . Maybe you should sit down before you read this because it?s going to take awhile.

680.26(B)(1) Shell gets bonded
680.26(B)(2) Perimeter gets bonded
680.26(B)(3) Pool structure [other than shell] gets bonded
680.26(B)(4) Lighting gets bonded
680.26(B)(5) Fittings get bonded
680.26(B)(6) Electrical Equipment + Motors get bonded
680.26(B)(7) Electrical Equipment + Raceways get bonded
Finally 680.26(B) The main paragraph says you interconnect (1) thru (7)

??..one #8 solid to the pump from the above ground pool. or do you generally try to make more than one bond to them. They are mostly sheet metal and not much to attach too?
680.26(B)(6) Electrical Equipment + Motors get bonded. . You are only required to bring one tail to the motor.
680.26(B)(3) Pool structure [other than shell] gets bonded.
680.26(B)(5) Fittings get bonded . All isolated metal parts of the pool need to be bonded together. . Make sure all of the pool structural metal stuff is bonded together.

?They have a sheet metal circle with some reinforcing struts but all free standing, nothing connected to the earth no concrete.?
680.26(B)(2) Perimeter gets bonded. . If the pool shell is metal, you are required to bond the perimeter to the shell at 4 points uniformly spaced around the perimeter [This was not a requirement in ?05]. . But you still only have one required tail to the motor.

When you?re required to bond the shell and perimeter depends on which version of the NEC applies in your state/area. . There's actually 3 possible codes, choose the one that applies in your area
'05
'05 with the TIA
'08

For the 3' paved perimeter it makes no difference which of the 3 your state is on.

The '05 has bonding requirements for basically everything.
The '05 with TIA exempted adding a bonding grid underneath a nonconductive pool shell contour if there wasn't already metal under/in the pool shell. . There was no exemption for the paved perimeter under any version of the NEC.
The '08 is a complete rewrite but basically it takes the '05 with TIA and expands perimeter bonding to unpaved surfaces within 3' of the pool [680.26(B)(2)] and water bonding [680.26(C)].

But there's no difference between the 3 possible codes for paved perimeter bonding. . If there's metal within 3' of the pool, you are required to bond it. . If there's no metal within 3' of the pool, you are required to add metal and then bond it. . 680.26(B)(2)(a) says the equipotential bonding is to reinforcing steel [if no reinforcing steel then the alternate means].

680 doesn't define a structural equipotential grid or define reinforcing. . It only defines the alternate *** if there is no metal structural grid/reinforcing [680.26(B)(2)(b)]. . 547.2 + 682.2 both say a structural equipotential grid can consist of "wire mesh".

You're required to bond the rebar [or wire mesh] if it's within 3' of the pool. . If there's no metal in the paved perimeter within 3' of the pool then you have to add rebar [or wire mesh] or an alternate ***.

alternate *** for '05 is a copper grid pattern with max 16" squares
alternate *** for '05 with the TIA is also the copper grid pattern with max 16" squares
alternate *** for '08 is a wire loop in a specified location, the grid pattern is still applicable for under the pool contour shell [680.26(B)(1)(b)].
 
wawireguy said:
Isn't the pump and cord a UL listed device? Aren't you abridging the UL listing by removing the cord or cord cap? In this case wouldn't it be code compliant to use it as designed and UL listed?

Maybe, depends on how the manufacturer delivered it to UL. . If you look at a kitchen range, it's never listed with a cord. . But let's assume your pump cord was listed with the pump. . Does that mean you can never replace the cord ? . No, it means that there are specific requirements for replacing the cord. . It will have a minimum standard for the cord, possibly require you to replace with their factory brand cord. . Also requirements for sealing the pump housing at the cord penetration. . It's possible they might require you to send it to them to get the cord replaced. . But the cord can be replaced if you do it like they say to do it.

My main point is, cord replacement is manufacturer requirement driven not NEC speced. . The NEC only requires that you follow the manufacturers requirements, 110.3(B) "instructions included" wording.

As far as a cord with a #14 equipment grounding conductor, that's not going to meet manufacturers specs because it can't pass UL testing if the manufacturers instructions violate 680.7(B). . If the manufacturer is putting a cord with a #14 equipment ground on the pump motor, I bet UL would be interested in finding out why they switched cords after UL testing was passed.
 
david, you could have saved yourself a bunch of typing if you read the op and the replies. ;)

Above ground pool. 2005 NEC:D
 
electricmanscott said:
david, you could have saved yourself a bunch of typing if you read the op and the replies. ;)

Above ground pool. 2005 NEC:D

Actually I copied and pasted from my reply on another thread.
If a contractor is getting into pools, they should get a good idea what is required and when for the various situations. . Now that '08NEC has expanded perimeter bonding to unpaved surfaces, above ground pools aren't "no brainers" anymore.

Plus everyone should be aware of the requirements so that thought can be put to proposals for code changes to 680.26. . I believe proposals have to be in by this November.
 
From the 2007 UL White Book:

PUMPS (WCSX)
This listing covers pumps for circulating the water in swimming pools, hot tubs and spas. These products are intended for installation in accordance with Article 680 of the National Electrical Code, NFPA 70 .
Products listed under this category are acceptable for both outdoor and indoor use, unless marked otherwise and have been investigated for use with either permanently installed pools or storable pools.
Pumps investigated for permanently installed pools are so identified and are additionally marked "Do Not Use With Storable Pools" . Permanently installed pool pumps are intended to be permanently connected to the water circulation system and they may be permanently wired or provided with a 3 ft nondetachable power supply cord terminating in a grounding type attachment plug. The attachment plug may be of the locking or nonlocking type. Units provided with locking type attachment plugs are intended to be installed at least 5 ft from the inside walls of the pool and are marked accordingly. Units provided with a nonlocking type attachment plug are intended to be installed at least 10 ft from inside walls of the pool and are marked accordingly. Permanently installed pool pumps are provided with an accessible pressure wire connector for equipotential bonding.
Pumps investigated for storable pools are so identified and are additionally marked "Do Not Use With Permanently Installed Pools" . Storable pool pumps are intended to be connected to a water circulation system constructed so that the pump may be readily disassembled from the system for storage and future reassembly to its original integrity. Storable pool pumps are provided with a minimum 25 ft non detachable power supply cord terminating in a grounding type attachment plug, are double insulated, have no accessible grounded metal parts, have inaccessible non current-carrying metal parts connected to the grounding conductor of the supply cord and do not have an equipotential bonding connector.
These pumps may be provided with integral filters. The suitability of the filters to clean water has not been determined. Filters that have been evaluated in accordance with requirements of the National Sanitary Foundation (NSF) Standard No. 50 are contained in the product category "Pool and Spa Equipment Classified In Accordance With NSF Standard No. 50" (WCNZ ).
This Listing also covers pumps which are rebuilt using new or reconditioned parts by the original manufacturer or another party having the necessary facilities, technical knowledge, and manufacturing skills. Rebuilt pumps are subjected to the same requirements as new pumps.
For additional information, see Electrical Equipment for Use in Ordinary Locations (AALZ ) and Plumbing and Associated Products (AAPP ).
The basic standard used to investigate products in this category is UL 1081, "Swimming Pool Pumps, Filters and Chlorinators" .
The Listing Mark of Underwriters Laboratories Inc. on the product is the only method provided by UL to identify products manufactured under its Listing and Follow-Up Service. The Listing Mark for these products includes the UL symbol (as illustrated in the Introduction of this Directory) together with the word "LISTED," a control number, and one of the following product names as appropriate: "Swimming Pool Pump" , "Spa Pump" , "Swimming Pool or Spa Pump" , or other appropriate product name. For rebuilt products, the product name includes the word "Rebuilt" , "Remanufactured" , or "Reconditioned" as part of the Listing Mark.

Pete
 
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