Portable generator hookup

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sparkync

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North Carolina
I am changing the electrical service on a customer's house, and she has a "Genrac" Power Tranfer switch that came with the generator she bought.
I had to replace her outside panel with a 200 amp. weather proof panel.
The transfer switch is only for indoor use. The flex out of one side of the switch, has the line and load wires coming out of it, and one #10 neutral, and one #10 equipment ground. #1 question: If I mount this transfer switch indoors, can I just run the hot conductors ( line and load ) from the outside panel to a junction box appropriately sized, inside through appropriate size conduit, and tie onto the conductors from the transfer switch? The #10 neutral must be for the watt meters that on front of the transfer switch. I don't see anything wrong with this according to code, but just checking. I might question the space for splicing in the panel, but there will only be 6 splices maximum in a 30/42 circuit panel, so I don't think that will be a problem.
#2 Question: Out of the other side of the tranfer switch, is the flex that is to go to the generator "connection box" outside. I will set a junction box on this flex, and run the appropriate wire size to the "connection box" outside.
In this "set up", if it is required to switch the neutral when the generator neutral is bonded to the frame, where would I switch it? If these transfer switches are not code compliant, why do they let them manufacture them?
I emailed a letter to the Generac web site a while back, and they told me their interpretation of Art. 250.20 (D) FPN #1 was that if an alternate AC power source such as a generator is Not a separately derived system if the neutral is solidly interconnected to a service supplied system neutral. They say that there is no mention of whether the neutral on the generator is floating or bonded, and that it is not necessary on residential applications.
This keeps me sort of confused when trying to explain to the customer that the system that she bought is not right according to code, when the manufacture says it is. Please help. Thanks
 
1) Yes, but I'd suggest mounting the TS back-to-back with the panel if at all possible, and run the flex directly to a KO on the back of the panel. Not having to splice these wires would be a time and patience saver.

The white wire is the neutral connection between the generator's neutral and the panel's neutral. Don't treat it lightly; it's important. You could damage equipment in the house without it being a secure connection.

2) Same advice about not having to extend these conductors if possible.

Don't attempt to switch the neutral. This installation excludes the generator itself, because it plugs in and nobody knows whether the ground and neutral will be tied in whichever generator is used.

Having said that, I'd still look at the generator eventually selected for separating the neutral and EGC, as opposed to changing the system to suit it. I can't imagine any modern generator with a non-removable jumper.

Generac is correct about a solid neutral meaning there is no SDS, but I believe they're incorrect about it mattering in residential installations. The generator documentation should have info about the jumper and how to change it.
 
Larry, thanks a bunch. This helps clarify a few things in my mind about gnerator hookups. I don't believe I'll be able to come out of the back of the panel to the TS, because there are kitchen cabinets there. I'm going to look again. Wonder if the clearance rule for panels in the code has to do with this type of TS? Thanks.
 
The transfer switch you are mounting inside will become the OCP for the circuits that the generator will be powering. So any panel clearances will apply to this.

If this is your first auto transfer switch to install, my advice is to just follow the instructions on the hook up. its very simple & you may be trying to read more into than necessary. Don't switch the neutral.
Any of the flex conduits you have to rework is ok
The system your customer bought is right according to code
 
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