PTs vs direct 480 V sensing for revenue meters (fault energy and safety concerns)

Hank_Thompson

Member
Location
Chicago
Occupation
Electrical Engineer
I’m looking for safety and industry-practice perspectives on voltage sensing for 480 V metering using an SEL-735.

In practices I’ve seen this implemented both ways:

• Voltage inputs taken directly from 480 V line-to-line with appropriately sized inline fusing
• Voltage inputs taken through PTs to step down voltage and limit available energy at the meter

There’s an appeal to eliminating PTs (fewer components, less complexity, fewer failure points), but I don’t want to remove something that is electrically important for limiting fault energy or personnel hazard.

SEL has indicated that direct 480 V connection (within the meter’s voltage rating and with proper fusing) is a valid configuration. My question is really about the safety nuance behind that:

• From a personnel safety / incident-energy standpoint, does eliminating PTs meaningfully increase hazard exposure at the meter or during maintenance?
• Do PTs in this application materially limit fault current or energy into the voltage circuit in a way that inline fusing or miniature breakers alone does not?
• In what situations would one consider PTs essential even when the meter is rated for direct 480 V connection?

I’ve been researching this topic in manufacturer documentation and application notes and am trying to understand the practical risk consideration. I also understand this forum provides professional opinion and experience rather than formal design or liability guidance.

My background is primarily low-voltage control systems, so I’m trying to make sure I’m not overlooking protection or hazard-limiting functions that PTs may be providing in typical 480 V metering schemesk. Interested in both NEC considerations and field experience.

Thanks for any and all insights, cheers.
 
Welcome to the forum!

PT's or not PT's, that is the question.

Eliminating PT's as a potential point of failure could make you switchgear/SEL more reliable. I think a set of test switches like the ABB flexi-test would go a long way toward making maintenance functions easier to do safely. I would go with test switches and no PT's.
 
Welcome to the forum!

PT's or not PT's, that is the question.

Eliminating PT's as a potential point of failure could make you switchgear/SEL more reliable. I think a set of test switches like the ABB flexi-test would go a long way toward making maintenance functions easier to do safely. I would go with test switches and no PT's.
These are fantastic looking, and the fact they are fused as well is a bonus. I will need to dig deeper on if they have a shorting option because if they can act as a shorting block for CTs as well it would be game changing. Appreciate the insights and product rec Joe
 
Except for that type of equipment where the voltage brought to the enclosure door is limited, by standard, to less than 150V line to ground.
Sadly all of these enclosures per a requirement must have 480 brought to them as we have vendors that require it for their device power stage. In the controls space our goal was always to knock down voltage in enclosures to 120 for any one who might need to be inside of it to troubleshoot or test but sadly since moving to solar and large scale battery projects multiple products that are "standard" run on 480 for their input.
 
I had a few direct metered 480V meters at a place I used to work and the technicians did not like testing them. The rest of the meters were all dropped down to 120V with PTs. We ended up converting the 480V meters from the FT1 test switches to the SecuControl test switches as there is no exposed metal on them.

The prints at one of the 480V meters literally had burn marks from a tech somehow getting a test lead shorted across the 480V.

I would recommend dropping it to 120V. But if not feasible, look into the SecuControl test switches.
 
Keep 480 V far away from protective relays. It is not commonly done and you are creating a safety concern where it can be avoided. The techs will not be expecting 480 V at a relay terminal. Arc-flash hazard will be higher as well. We used to put MCCs inside control rooms with 480V pilot devices on the doors. Perfectly "legal" but a terrible idea. 480 V is vastly more dangerous than voltages < 250 V.
 
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