Eddy Current
Senior Member
Anybody know any good websites or websites with schematics that show how relays work together with lights?
Im looking for a schematic that explains how lights work on a relay.
So the switch or photocell goes to the coil? Where do you put all the branch circuits for the lights thats the load side right?
What if you have more than one switch like a 3way or 4 way?
Same way any 3-way is wired. Power to common on one switch and load (from coil) to common on the other switch.
But how is flipping the switch turning the relay on and off?
Load side of switch goes to coil on the contactor. Energized coil closes relay.
So just like hooking up any normal 3 way or 4 way but you run the switch leg that would usually go the lights from one switch and you run it to the relay and then run all the lighting branch circuits from there.
On a lighting contactor or relay you have a load side and a control side. For the purpose of this discussion, let's say a relay and contactor are the same thing.
Load Side:
The lights go on the load side (because the lights are the load). Normally you're only switching the hot in which case you will have a SPST relay. Some lights require that you break all connections in which case you'll have a multi-pole relay. This load circuit is independent of the control side wiring. Often the load side and control side are different voltages. For example, it's common to have 480v lights on a contactor which has a 240v or 120v control side.
Control Side:
The switch/ photocontrol/ building management system/ etc. goes to the control side. Here you need a hot and a neutral to energize the coil which is going to switch the relay. You can get relays that use line AC voltage to energize the coil or you can get relays which use DC voltage to energize the coil. A building management system is more likely to use DCV while switches & photocontrols are more likely to switch AC line voltage.
Something to keep in mind is that relays come in normally closed (NC) and normally open (NO) styles depending if you want fail-on or fail-off. Fail-on is most common (for safety) which makes NC relays more common.
Yeah sorry i should have titled this thread contactor instead of relays.
I know that contactors need a whole other circuit to pull the contacts in, but what im not understanding is where the hot branch circuits load and line sides going to the switch, and the same for the switch legs go related to the contactor and how it is all compressed down to one wire coming from a switch to a light.
When you say "The lights go on the load side (because the lights are the load)" are you talking about the branch circuit for each set of lights that would be on the contactor?
A contactor is a relay. With a smile we say relays go click and contactors go clunk. And it's common to have a control with a relay in it when the function of that control is to switch a contactor. In this case little relay switches big relay.
When I'm at my office I'll draw you up some schematics in autocad. We make outdoor light controls so I already have plenty of cad files to pick from. A picture speaks a thousand words and I think that will provide a very clear understanding. Please stay tuned...
Awesome! thank you.
OK I'm at the office and just whipped up a little sketch. Let's do this one step at a time so as to not get confused. Let me see if I can insert a picture...
View attachment 8995
Does that make sense?
The Control Ckt (1 & 2) could be energized by a photocontrol, by a human flipping a switch, by a building management system (BMS) or in our case, by a logic circuit which runs a complex algorithm based on input parameters from GPS satellites. The load ratings on the relay (voltage and VA) determine how much load can be put on it. Remember, for our purpose, relay and contactor are the same thing.
This is all within a contactor box, no?
So the 1 and 2 are essentially like switch legs? Yes
What would be feeding the hot side of the switches on the wall, since it shows the hot leg going to the 3 terminal?
Although the control voltage can be the same as the line/load voltage, in the drawing it is showing the lights are powered from 120V, and the control voltage is 24V. The coil on this relay requires 24V to energize it.
The hot leg on terminal 3 is the 120V line voltage and is transfered to the load(lights) when the contactor closes.