Re: residential generators
I have read this rule (702.5) and agree that the size of the generator should not be an issue so long as the conductors that lead from the generator are rated for the full current output of the generator and the output CB is sized accordingly. I am having a problem convincing the AHJ otherwise; however.
I have a commercial installation with 120/208 3 phase, parallel x 2 feeders of 300MCM. There is no main disconnect as there was the six disconnect rule employed at the time of installtion. Although I have never seen the load calculation for the building, I surmise based on the wiresize that it was intended as a 600A service. The service is fed overhead, via a CT can on the exterior of the building, then enters the builing underground and terminates into a service gutter where the feeders are then tapped to the various disconnecting means. I have logged the load data (maximumum amps, average amps and maximum KW) from he service consumption over a seven day period and come up with an average load of only 100A per phase and the maximum load on any phase over those seven days was 321 Amps. This is a 24/7 operation.
What I submitted to the AHJ was that we interupt the service feeders at the CT can and reroute into a new 600A service entrance rated automatic transfer switch (with 600A MCB for the utility feed only). We would then refeed the existing electrical gutter with the same 300MCM parallel feeders from the load side of the ATS. Based on the load readings that I obtained over the seven days of normal business operation, I have chosen to install a 100KW 3 phase generator with a maximum output of 364A per phase using a 400 A MCB and 2 x parallel 4/0 feeders to the generator input side of the ATS. I know that this generator will support the loads including the starting currents of the motor and compressor loads as the data I collected over seven days of normal operations at the facility falls well below the rated output of my generator.
Tha AHJ tells me that I must size my generator to 600A; however, as that must have been the original calculation for the building. I do not see the issue as he does. If my wire size from the utility remains unchanged and the wire size I have installed from my generator is protected by the generators MCB, I do not see any code violation. As far as the customer is concerned I have dilligently ascertained his load requirements and I believe I have done him a favor by not oversizing a generator that would run with little load and cost him more money. It is my understanding that an underloaded generator is subject to maintenance issues such as "Wet Stacking" and "glazing".
Any comments from engineers, inspectors, journeymen or instructors on this scenario are greatly appreciated.
[ September 13, 2005, 09:26 PM: Message edited by: mikelp ]