Resistance Welders

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vtrel

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Michigan
150 KVA welder, 50% duty cycle, 480 Volt, 1ph.
Need to calculate the service for this and overcurrent protection.
I've had 4 different masters in less than two years and they are evenly split on how to do this.
 
Re: Resistance Welders

630.31 has the exact information. Suggest you read 630 in its entirety
 
Re: Resistance Welders

I've read Article 630 several times. I'm hoping somebody could help illustrate this so that I can better understand it and explain it to others. I just want to be able to interpret the code correctly.
 
Re: Resistance Welders

Are you sure this welder is not a 15 KVA machine?

It will draw 21.87 amps from the line at 70% duty ccle.

A 150 KVA machine would draw 218.7 amps. I don't think so. I have never heard of one that size, even at an automobile plant.
 
Re: Resistance Welders

Correction: The 15 KVA welder will draw 31.25 amps from the line, but you only have to wire for 21.87 amps factoring in the duty cycle.
 
Re: Resistance Welders

Actually this machine has two 150 KVA welders on it but they only fire one at a time so you calculate for one. We've got 50+ welders (robots and pedistal)ranging from 50 to 200 KVA. They are used for spot welding automotive parts together. They are programmed to "step" the current to compensate for tip wear during the shift.
Refering to Article 630.31(A) what size service would be used if conducters cannot be rated less than 50% of the primary current on manually operated welders? Max primary amps is 312.5 Am I reading this right that I only need to feed this with a 175 amp service? And If I'm not confused enough, what about the percentages on fusing?
And because the current "steps" I don't need the multiplier on the duty cycle(Article 630.31(B))?
 
Re: Resistance Welders

Surely any machine as complex as this must have complete design and operation specs. I would not guess, go to the designers, let them turn it on and zap the first car.

Mark the first car so I don't buy it :p

[ January 08, 2004, 05:40 PM: Message edited by: bennie ]
 
Re: Resistance Welders

Yes, a machines as complex as these SHOULD have spec.'s. However...
Our welding expert wears velcro on his shoes because laces are beyond him. So I end up trying to figure this stuff out and with the "just in time" mentallity I've got to have it hooked up 10 minutes before its out of the crate.
Buy a Huffy or a Schwin as we don't make bicycle parts.
 
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