Sizing MCB for Panelboard

CopperYeti

New User
Location
Florida
Occupation
Electrical Designer
Hi All,

I have some questions about sizing a Panelboard MCB based upon the total connected kVA load. Panelboard is a 208/120v, 3Phase.

If I have a Panelboard with a total connected load of 78.3 kVA: 78300/208√3 = 217 Amps. How would you size this panelboard?

- Connected load amps (217 A) and add a 10% or 25% spare capacity margin?
- Size based on next C/B size up from 217 -> 225A MCB?
- Add a Spare Capacity margin and then go to the next C/B size up? 217 * 1.25 (25% Spare Capacity) = 272 Amps -> 300 Amp MCB?
- Should you ever size a Panelboard MCB based off of the 80% circuit breaker load rule?

If there are any more tips about sizing MCBs for Panelboards, it is greatly appreciated. I'm a younger design engineer trying to build good design practices.

Thanks in advance!
 
My philosophy is NEC calcs are so conservative that providing for future spare capacity is rarely needed. In your example, I would probably just go to 225, but I May modify it depending on panel board rating and breaker frame size cut offs. For example in your case, if I was using Siemens gear, their true panel boards will have a 250 amp bus, and the QR frame breakers go up to 250 amp so I might just go with everything 250 if the wire run isn't very long

I assume MCB is a main breaker in the panel? Unless specifically required because of being in a detached structure, an SDS or to achieve a series rating, I wouldn't be even providing a main circuit breaker. Waste of money IMO.
 
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