SMUPS & GFCI - Happy Together?

Status
Not open for further replies.

U George

Member
I got a few computers ( servers & workstations ) , DSL, hooked up to 2 APC UPS ( the smart ups - aka smups ). One smups is to suppose to remain on all the time to take care of the internet connection. The other smups is to take care of the other equiptment that does not need to be on all the time. Both APC smups is plugged into a bank of switched outlets ( 1900 boxes with switch & recepticles ) . Those bank of switches are connected to a GFCI/recptical. That GFCI is plugged into the wall outlet. The wall outlet, 2 wire BX, does not have a GFCI, but is protected by a 15amp CB.

I recently aquired a fancy 2000va smups that does double conversion of power ( ie AC->DC+BATT->AC ). The output voltage is regulated to a single voltage and frequency no matter what the input voltage is.

I plugged the fancy smups into the outlet. I removed the plug that fed the power to the GFCI and placed it into the output side of the fancy smups. Within 10seconds the GFCI tripped. The GFCI tripped a few times. I then set the fancy smups in bypass mode ( bypass mode is where the utility is directly connected to the output ). No more GFCI tripping.

A little later I placed the fancy smups in non-bypass mode. It appeared to do nothing till a few hours later, when the GFCI began tripping again.

I e-mailed the manufacture, and this was their absolute response:
------------------------------------------
Hello again, George. This is a fairly common question asked by our sales team, so I've copied our explanation below. Also, you should never use a UPS system on a circuit required to have GFCI protection.

Q. Should I install a GFCI to protect my UPS and its connected equipment?
Ground Fault Circuit Interrupter (GFCI) protection is a system that shuts down the protected electric circuit -- opens it -- when it senses an unexpected loss of power, presumably to ground. In some countries a similar device is referred to as Earth Leakage Circuit Breaker. GFCI protection devices constantly monitor and compare the amount of power flowing from the panel on the hot (or phase) wire and the amount returning on the neutral wire. Any time the returning power drops even slightly below the amount being supplied, the protection device will trip and open the circuit. GFCI devices are employed in areas exposed to moisture such as restrooms, kitchens and garages and are designed to protect people - not equipment. GFCI devices are designed to protect against very low power leakage through people in locations where people are likely to have direct contact with worn electrical appliances or exposed conductors and ground; such as water pipes (bathroom, kitchen), concrete floors (garage, basement), or damp locations (including outside). Since wet conditions allow skin to conduct much better, these locations are more hazardous. When it is working properly, a GFCI device will open its protected circuit when the difference between the current coming in and the current going out reaches .005 amperes. That's 5 milliamp, an amount most of us can't even sense but is common in UPS applications since the UPS typically employs a front-end TVSS and EMI/RFI circuit. This makes GFCI inappropriate for electronic loads such as UPS, computers, or anything else with EMI filters. EMI filters needed to control emissions usually include small capacitors to ground. These pass small AC currents to ground similar to a ground fault, but since the action of the EMI circuit is intentional it doesn't represent a hazardous fault. Any single data-processing device is likely to leak 0.5 - 2mA during normal operation. Therefore, the combination of a UPS with multiple computer-type loads are virtually guaranteed to trip plug-in GFCI circuits. We advise against using GFCI or Earth Leakage Circuit Breaker circuits in UPS applications. GFCI devices provide no benefit to load equipment - again their primary intent is to protect people in potentially damp or hazardous conditions. The regular building grounding system protects equipment that is attached (or plugged in) to the circuit against a ground fault.
-------------------------------

Lots of this makes sense, lots dont make sense. I dont like the idea that 5ma leakage is just not something to worry about.

But in reality, some sites have a lot of blade servers in a single cabinet ( sales folks are very proud of that feat ). With current leakage from each one, it may reach lethal conditions if the manufacturers position is relied upon to be correct.

But I normally have the GFCI to protect me, as well as the equipment from abnormal conditions. Unfortunately, the fancy smups is causing the equipment, its protecting, to emit more current to ground, and tripping the GFCI.

Is this an issue that needs to be addresed by UL, or NEC?

setup:
wall-outlet->fancy-smups->utlity-box(GFCI)->utility box(switches/outlets)->various computer equipment ( 2 APC smups, TV, modem, servers, workstations, laser printer,.... ).
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
Re: SMUPS & GFCI - Happy Together?

they speak the truth. just about anything that has power filters on it arranged such that there is a path to ground will have a small leakage flow through the filtering circuit. gfcis commonly trip because of this small leakage current.

I have not convinced that such a filtering arrangement is either necessary or desirable but it is generally the way it is done.
 

U George

Member
Re: SMUPS & GFCI - Happy Together?

Ah, maybe so, there should not be enough leakage to trip a GFCI. Who knows when a pepsi will land on a piece of equipment. Or a water leak.

ALSO, the GFCI *only* trips when the fancy smups is supplying voltage through its inverter. When the smups is physically removed - no trip. when the smups is in by-pass mode - no trip. Maybe inverter is creating a condition where the by-pass caps are over-active.

Also their explanation only suggests that the smups should not be plugged into a GFCI. In this case the GFCI is plugged into the smups.

So, how high does leakage have to become before it reaches someone's attention?
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
Re: SMUPS & GFCI - Happy Together?

think about it this way. the power coming off the ups when it is not in bypass is not a true sine wave.

it seems possible that the harmonic content of the wave form is causing the problem. the filter networks downstream of the gfci may be shunting enough of this to ground to cause a trip.

what made you put a gfci on in the first place?
 

U George

Member
Re: SMUPS & GFCI - Happy Together?

Actually, all my smups are pure sine wave. I checked at one time with a silly scope.
The fancy smups, is also suppose to be pure sinewave. I dont have a silly scope to check.

Its the same reason why I have a halon fire extinguisher handy. A photo electric smoke detector above all that equipment. And the same reason why I have a GFCI - to keep things safe. Never know when one of those high current switching supplies will self destruct. Never know when one of those fans will stop, and the 90watt cpu heats up. There are so many components that can fail.
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
Re: SMUPS & GFCI - Happy Together?

what makes you think the gfci makes anything safer?

I don't see how the output of any ups is going to be a pure sine wave unless it is in bypass mode.
 

U George

Member
Re: SMUPS & GFCI - Happy Together?

A GFCI make things safe as much as a steam pressure relief valve on a furnace makes it safe, as much as a CB makes it safe.
Do u have a different slant on GFCI usage as a safety device?

As for How a UPS generates pure AC, is something u would have to ask the manufacturer. I dont know of anyone that has published their schematics, or theory on how such things are accomplished. www.apc.com claims pure sine wave for their Smart UPS line of backup. Others also claim purity. You can visually check claim with scope. I suppose there are also meters that will check wave distortion.
 

realolman

Senior Member
Re: SMUPS & GFCI - Happy Together?

It seems to me that most of your equipment would be operating at low voltage DC, and probably not that hazardous. Certainly not in the league of a steam boiler with no pop-off.

Manufacturers of the electronic equipment know users need this stuff. They should put the GFCI's on circuits that need it. ( I think not many in this case ) and UPS s on those that need that, so the user can plug their stuff into the real world wall.

The GFCI works hooked up to the building power, and does not work on the SMUPS power. That seems to me to tell the tale. If the SMUPS output power is a pure sin wave, the GFCI should work fine.

GFCI s are made to protect people from electrocution in locations which are conducive to electrical conduction between a fault and ground, not as a "stick it in the circuit and call it safety" application.

[ October 29, 2005, 08:31 AM: Message edited by: realolman ]
 

U George

Member
Re: SMUPS & GFCI - Happy Together?

By your logic, one should not place smoke detectors in any place other than, say, kitchens. A place where fire is most likely to happen. Yet, when I think of my aunt and uncle, they would be living today had someone placed a detector in their bedroom.

Switching power supplies produces high voltages at high frequencies. Crt's have no problems producing +20kv. And even the LCD, which surprised me, in fact uses higher than 120v voltage. My laptop has a switching power supply also.

I reality, no one, not even you, knows when and where an electrical, or electronic fault will occur, where the risk of electrocution is hightened. The UPS company has no problem minimalising 5ma - you probably wont even feel it.

Your guess, that the fancy smups is NOT producing sine wave power, may be correct. But if it were, then I would think that all UPS would have to be recalled because of the excessive leakage current that is caused by the mis-combination of equipment.

My guess, is that there is a carrier frequency on the line, and causing the bypass caps to over-react.

I either case, the manufacture has, like the ostrich, stuck their head in the sand.
 

realolman

Senior Member
Re: SMUPS & GFCI - Happy Together?

You're right "Not even I" know where electrocution will happen, but there is absolutely increased risk in some places over others. I think your computer room is lower risk than swimming pools, kitchens, bathrooms, and construction sites.

The smoke alarm is to alert the occupant to the fire, not prevent it. It would be better where the people are sleeping rather than the kitchen. The Range Guard fire extinguishers should be installed in the kitchen.

You sit in the boiler room with your hypothetical steam boiler, and I'll sit in the room with your CRT any day. Ground faults installed or not.

By my logic, you seem to have all the answers you need.

Wear your fire proof cotton underwear when using that laptop. ;)
 

U George

Member
Re: SMUPS & GFCI - Happy Together?

There are fire prevention systems that will cause fire supression systems to trigger when a smoke detector detects an anomaly. I have only seen such systems in massive computer rooms.

It may be nice to have an 110db alarm on a informative Ground fault detector. But i think that the person who is self-siphoning off the excess electrons would like to have the power turned off as soon as possible.

My ultimate answer would be from the UL labs where such concerns are ( hopefully ) realistically evaluated. I have yet to hear from UL regarding this issue.

And yes, I do sleep better at night knowing that the GFCI is going to detect the abnormal behavior of a small 4" by 1" by 3/4" box that has a high voltage switching power supply tucked inside.
 

hurk27

Senior Member
Re: SMUPS & GFCI - Happy Together?

petersonra
Any square wave output can be made into a full sine wave by passing it through any transformer, remember the fly wheel effect? There are many manufactrurs that also make pure sine wave inverters/UPS units out there and they wourk quit good, I have two triplet's that have a full sine wave output and one that is square wave output. That on I use a triplet power conditioner on it that will take a voltage input from 50 volts to 250 volts and mantain a clean 120 volts @ 60hz pure sine wave at the output.

dual conversion UPS you dont run on utility power when it is not in by-pass mode, This is why they protect your equipment so good as you are isolated from the grid. your are running on battery/inverter power and the charger just keeps the battery charged. There is no change over when power fails as you are already on the inverter, But most inverters are of the switching type voltage regulation type and this is most likly what is causing the GFCI to see an in balance in the load between the hot and neutral. as the sine wave for the UPS load doesn't match the sine wave for the utility. So the hot will see a load before the neutral at time which will trip the GFCI, The problem I have is if this is a true dual conversion UPS then this should not be happening as the inverter is isolated from the input by the battery, Unless the load is tranfering through the charger by the battery not haveing enough capacity to not load down the charger for each spike in the fireing of the triacs or SCR's?
 

GeorgeB

ElectroHydraulics engineer (retired)
Location
Greenville SC
Occupation
Retired
Re: SMUPS & GFCI - Happy Together?

Originally posted by hurk27:
petersonra
Any square wave output can be made into a full sine wave by passing it through any transformer, remember the fly wheel effect?
I don't know about your transformers in particular, but most will pass higher frequencies just fine. Remember that a square wave is made up of all of the odd harmonics; you will find the corners smoothed, but it will be quite square. I've seen very satisfactory use, in the "old days" of filament transformers for audio.
 

hbiss

EC, Westchester, New York NEC: 2014
Location
Hawthorne, New York NEC: 2014
Occupation
EC
Re: SMUPS & GFCI - Happy Together?

Both APC smups is plugged into a bank of switched outlets ( 1900 boxes with switch & recepticles ) . Those bank of switches are connected to a GFCI/recptical. That GFCI is plugged into the wall outlet.

I would be more concerned about the PDU and wiring you cobbled together. It's against code you know.

-Hal
 

U George

Member
Re: SMUPS & GFCI - Happy Together?

I have not been worried about my wireing abilities for some 40 years. I am worried about the immediate dangers to life and health.

u'll have to be more specific about the code requirements.

Its real interesting that this 'safety' forum is not really geared towards safety - is it. What does the code say, while we are on the subject, about current leakage? Leakage to ground? Leakage through metal equipment enclosures. I would have thought that any item that deliberately causes current to be directed to the ground be a violation of code somewhere.
 

realolman

Senior Member
Re: SMUPS & GFCI - Happy Together?

Originally posted by U George:


Its real interesting that this 'safety' forum is not really geared towards safety - is it.
What do you mean by that?
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
Re: SMUPS & GFCI - Happy Together?

Originally posted by hbiss:
Both APC smups is plugged into a bank of switched outlets ( 1900 boxes with switch & recepticles ) . Those bank of switches are connected to a GFCI/recptical. That GFCI is plugged into the wall outlet.

I would be more concerned about the PDU and wiring you cobbled together. It's against code you know.

-Hal
how do you figure it is "against" code? The code basically stops at the point where the UPS plugs into the outlet. Everything downstream is utilization equipment.
 
Status
Not open for further replies.
Top