Lee10184 said:
i'm having trouble trying to find what the limitations are for adding a sub-panel to an existing panel.I'm mostly looking for size limitations.
The size limitation is dependent on the load. You can add a 200 amp sub panel with 40 circuits to an existing 40 cir. MB panel and be okay if the calculated load for the area works.
What I am saying, and I am not sure what you are asking, is that you can have an unlimited # of circuits on a service as long as the calculated load is under the size of the service.
If you want to use a 200 amp panel with 40 circuits as a sub panel and feed it with 100 amps, then you can if the load is not greater than 100 amps.