Surge protector for service disconnect

Greg1707

Senior Member
Location
Alexandria, VA
Occupation
Business owner Electrical contractor
I will spare you all the details but the 30/30 panel is full and a surge protector is needed. Is there a way to install a surge protector outside on the 200 amp breaker disconnect?
 
I have seen contractors double-lug the 200 amp disconnect, mixing the 4/0 aluminum conductors with the little tinned copper 12s or 14s from the surge protector in the same lug. Not code since the lugs aren't rated for that and you are mixing copper and aluminum under the same screw. I didn't approve it, and I assume this is what you are trying to avoid.

You "could" use some kind of Polaris tap on the big wires to connect the little wires from the surge protector to the big wires, if you can find one that is rated for both sizes of wire, or if you can gradually step the wire sizes up with several connections until it works. Some surge protection manufacturers specify that they must be terminated on a breaker, but they don't pull any load and really would kind of act as their own fuse, so it's not scientifically necessary. Ugly, but safe and serviceable.

What I would do is wire nut the surge protector to an existing branch circuit in the 30/30 panel, and mount the unit outside of that panel. If you can't put it outside the panel, cram the surge protector unit inside the panel, and install a $2 sight glass like a furnace would have into the dead front so that the little green light on the surge protector is visible when you open the panel door. Again, ugly, but safe and serviceable.
 
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In my area there is no problem with double lugging the tiny SPD wires under the main lugs of the service conductors. It has to be a Type 1 SPD though
 
Please note that under the 2023 NEC, you can only put a surge protector on the exterior service if you are not changing the feeder or the sub-panel, otherwise it would have to be at the subpanel. In the 2020 NEC you can put it either place.
 
Are any of your 15A or 20A breakers rated for 2 conductors under the screw? I think Eaton CH and Square D QO are. If so, you could mount the suppressor in the panel and feed it from two 15A or 20A breakers. The best thing is a double pole breaker right where the service or feeder wires come onto the main bus so you may have to rearrange circuits.

I've also seen some combo surge protectors and double pole breakers, typically 30A which you'd then use to feed a clothes dryer. These are a relatively new thing, so you'd need a panel that takes modern breakers like CH, BR, QO, HOM, ...

Siemens version QSA2020SPD
Eaton BR BR230SUR or BR250SUR
There are others...

 
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