Tap conductors size question

hhsting

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Glen bunie, md, us
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I have less then ten feet of tap conductors. I have brewker feeding the tap conductors set at 400AT. The breaker is 80% rated. If I take 80% of 400A it would be 320A you see.

I am aware of NEC 2017 Article 240.21(B)(1) but unclear about the part that says rating if overcurrent protection device in my case thus unclear about tap conductor size.

Would the tap conductors be 600kcmil or 500kcmil copper?
 
I guess 80% rated breaker wont change that 600kcmil to 500kcmil?


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It's been mentioned a few times that the 80% is not relevant to your question about tap conductors. A tap conductor must terminate on the line side of an OCPD that is not larger than the ampacity of the tap conductors itself. For a 400 amp breaker that means 600 kcmil minimum size for a single set of conductors.

What happens on the load side (80% or 100%) of the 400 amp OCPD is irrelevant. The breaker could have a 10 amp load but that wouldn't change the 600 kcmil minimum conductor size on the line side. If you want to use 500 kcmil then the OCPD needs to be changed to 350 amps.
 
I guess 80% rated breaker wont change that 600kcmil to 500kcmil?


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If your continuous load is not over 320 you need a conductor that is 1.25 times 320 in ampacity and can't be protected at more than 1.25 times as well.

If your actual load is 400 amp continuous, then you need 400 x 1.25 = 500 amp conductor ampacity and 500 amp OCPD.

Others are saying the 80% thing has nothing to do with your feeder tap are mostly right. Before selecting that 400 amp breaker you (or somebody) likely already determined that is what is needed and may have used a 1.25 multiplier at some point in determining this for the load being supplied. And the feeder tap rule says you must use a 400 amp conductor here even if the load is less than 400. Now if the load is no more than 380 amps, then the load side of the overcurrent device could actually be 500 kcmil and protected at 400 amps but the feeder tap still needs to be a 400 amp or more conductor.
 
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