Transformer Loading & OCPD Sizing.

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Hello,

From what I have gleaned from extensive google-fu, i have found the following to be a possible code compliant transformer installation, my questions will be posed after:

75KVA 480D - 120/208Y

Primary OCPD:

75000 / (480x1.732) = 90.21A ----------> 90.21A x 1.25 = 112.76A --------> Next size up = 125A OCPD

Secondary OCPD (Transformer will feed panelboard with branch circuits):

75000 / (208x1.732) = 208.19A -----------> (assuming continuous load is 100% of transformer rating) 208.19 x 1.25 = 260.23A ---------> Next size up = 300A OCPD

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If what i've suggested above is correct, and one can provide a 300 amp panelboard from a 75KVA transformer, is it then kosher to load this panel up to 80%, which would be 240A/phase and approximately 15% overload of the 75KVA transformer rating? I want to say no, because the load was only calculated for a 75KVA transformer, but i could see people in the field seeing a 300 amp panel with room to spare and not considering the load on the transformer.

I guess i'm also having trouble understanding the usable KVA that can be loaded on a transformer vs. acceptable OCPD.
 

Smart $

Esteemed Member
Location
Ohio
You've discovered an area of Code that is not [overly] conservative. Let me skip all the minutia and sum it up with "Just because you can don't mean you should".
 

ron

Senior Member
As mentioned, the transformer should only be loaded to 75kVA.

If the breakers are regular molded case (not 100% rated), then you can load it to 80% of continuous loading, but no more than 75kVA since that is part of the power path. So the 75kVA is the bottleneck.
 

charlie b

Moderator
Staff member
Location
Lockport, IL
Occupation
Semi-Retired Electrical Engineer
Our company standard is to have a 250 amp breaker protecting the 120/208V secondary of a 75 KVA transformer, pretty much for the reasons that were stated already.
 
Our company standard is to have a 250 amp breaker protecting the 120/208V secondary of a 75 KVA transformer, pretty much for the reasons that were stated already.

My thoughts were to provide a 225a breaker so we can stick with a cheaper panelboard and we just won't load it beyond 180a/phase. I don't see the 400 amp panelboard being worth the added cost to get 20 more amps of useful load.
 
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