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Transformer Secondary OCPD

wwatkin2

New User
Location
Colorado
Occupation
Journeyman Wireman
150KVA, 208/120Y three phase transformer has parallel secondary conductors at 3/0 landing in a 400amp breaker. According to the code calculation 150,000/(208x1.732)=416.4.
Table 450.3(B) 125% (Currents of 9 amperes or more Primary and secondary protection)
1.25x416.4=520.5
Table 450.3(B) Note 1 one allows next size up standard rating.
Table 240.6(A) Next size up from 520 would be 600 or I can go down to 500 standard rating. Sticking with the 500 standard rating I divide by two 500/2=250 (parallel run)
Table 310.16-75 degree column 255 requires 250 kcmil.
What am I missing here? How come this print has the secondary conductors protected by a 400amp breaker? This is a service for two-Level 2 electrical vehicle charging stations which are considered continuous loads. The only thing I can think of is an exception to the 125% where the secondary conductors are allowed to be protected at 100% of the current rating (416.4A) which would then make sense moving down to a 400amp main breaker. The problem is I can't find any exception in regards to transformers or EVSI equipment that allows this.
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
3/0 is a 200 amp rated conductor at 75°C and two 3/0s in parallel would be a 400 amp conductor.

There is no code issue with having parallel 3/0s come off the secondary terminals of a transformer and land on a 400 amp OCPD.

There is no requirement for the secondary conductors to have an ampacity equal to the secondary full load current. One set of 3/0s protected by a 200 amp OCPD would be code compliant.

There is no prohibition on the transformer secondary protection being less than 125% of the transformer rated current.
 

Jpflex

Electrician big leagues
Location
Victorville
Occupation
Electrician commercial and residential
150KVA, 208/120Y three phase transformer has parallel secondary conductors at 3/0 landing in a 400amp breaker. According to the code calculation 150,000/(208x1.732)=416.4.
your math seems good here. I think maybe that the reason the secondary breaker is smaller than max transformer ampere output less than 416.4 i amperes is because the load or chargers load is rated at 400 i amperes or less or even under 400i amperes after applying 125% of the full load current assuming a continuous rated load.
 

augie47

Moderator
Staff member
Location
Tennessee
Occupation
State Electrical Inspector (Retired)
Likely selected based on load and standard transformer sizes.
The next standard transformer below the 150kva would be a 112.5kva and a load approaching 400 amps would push that one to the limit.
In addition, if the projected load is not expected to exceed 400 amps, a larger panelboard (say 500, or 600) often is significantly more expensive.
 
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